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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W203 (2000-2007)

Vehicle maintenance and repair Mercedes C-Class (W203)

This section contains information and step-by-step instructions for the repair and maintenance of the German second generation Mercedes-Benz C-Class (code W203) produced from 2000 to 2007. It describes cars with four- and six-cylinder gasoline engines with a volume of 1.8 to 3.2 liters and a power of 95 to 160 hp, as well as four- and five-cylinder diesel engines of 2.2 and 2.7 liters with a power of 85/105/125 HP. In addition to describing the repair of engines, you will also find repair manuals for chassis components, steering, brake system, bodywork, electrical equipment, as well as electrical diagrams.

See this manual at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
Introduction to guide
Vehicle Identification Numbers
Purchase of spare parts
Car maintenance technology
Workplace tools and equipment
Full list of articles in this category »
User manual
Vehicle specifications
Main Controls and Panels
Locks, keys and bolts. Single lock
Protecting your car from theft
Full list of articles in this category »
Maintenance
General description of current maintenance
Maintenance Specifications
Scheduled maintenance due date indicator
Maintenance schedule
Full list of articles in this category »
Power unit
Gasoline engines
Petrol and Diesel Engine Specifications
Checking the compression in the engine cylinders
Checking the engine with a vacuum gauge
Removal and installation the engine compartment cover from the bottom side
Full list of articles in this category »
Diesel engines
Diesel engine design
Removal and installation the top engine cover
Setting the piston of the first cylinder to the TDC position
Removal and installation the cylinder head cover
Full list of articles in this category »
Cooling system
Cooling and Heating System Specifications
General description of the cooling system
Antifreeze is a means of protection against freezing
Replacing the coolant
Full list of articles in this category »
Ventilation and heating
Design of ventilation, heating and air conditioning systems
Removal and installation ventilation deflectors
Removal and installation of electric motors for damper drives
Removal and installation the heater and air conditioner control unit
Full list of articles in this category »
Supply system
Power and exhaust system specifications
Fuel system of petrol and diesel engines
Relieving pressure in the fuel system
Removal and installation the fuel pump and fuel level sensor
Full list of articles in this category »
Injection system (gasoline)
Safety precautions when working with the injection system
Functioning of the control and injection system
General check of the injection system
Removal and installation the air mass meter
Full list of articles in this category »
Injection system (diesel)
Elements of the fuel injection system of a diesel engine
Functional diagram of fuel injection control
Location of Common Rail Injection Control System Components
General description of the diesel engine injection system
Full list of articles in this category »
Exhaust system
Exhaust system — general information
Removal and installation of the exhaust system
Checking the tightness of the exhaust system
Emission Control Systems — General Information
Full list of articles in this category »
Ignition and control system
Ignition and Engine Management System Specifications
Diagnostics of faults in the ignition and engine management system
Design of ignition and engine control system
Removal and installation ignition coils
Full list of articles in this category »
Charge and launch systems
General description of charging and starting systems
Battery — Basic Information and Purchase
Checking and charging the battery
Replacing the battery
Full list of articles in this category »
Transmission
Mechanical gearbox
Design and description of manual gearbox
Manual Transmission Specifications
Removal and installation of a manual transmission
Adjusting the manual transmission control drive
Full list of articles in this category »
Automatic gearbox
Automatic transmission design
Automatic Transmission Specifications
Hydraulic control elements of the Sequentronic automated gearbox
Electronic controls and signals of the Sequentronic automated gearbox control unit
Full list of articles in this category »
Clutch and drive shafts
Clutch and Drive Shaft Specifications
Clutch design and description
Clutch — removal, inspection and installation
Bleeding the clutch drive, replacing the hydraulic fluid
Full list of articles in this category »
Differential
Disassembling and assembling the differential
Disassembly and assembly of the main gear reducer and adjustment of gear clearances
Determining the thickness of the adjusting shim and installing it in the gearbox housing
Checking and adjusting the flange clearance
Full list of articles in this category »
Chassis
Brake system
Design and description of the brake system
Brake system specifications
Replacing the front disc brake pads
Removal and installation the front caliper
Full list of articles in this category »
Car suspension
General description of suspension and steering
Suspension and steering specifications
Design and description of front wheel suspension
Removal and installation the front shock absorber strut
Full list of articles in this category »
Steering
Steering and airbags — general information
Safety precautions when working with an airbag
Removal and installation the airbag unit on the steering wheel
Removal and installation the steering wheel
Full list of articles in this category »
Body
Exterior (external elements)
General information and safety precautions when performing bodywork
Cleaning and care of the body and underbody
Repair of minor damage to body panels
Repair of significant body damage
Full list of articles in this category »
Interior (internal elements)
Notes on carrying out work with salon equipment
Removal and installation the expansion clamp
Removal and installation the cover under the instrument panel
Removal and installation the lower part of the instrument panel
Full list of articles in this category »
Electrical equipment
Equipment and devices
General description of on-board electrical equipment
Electrical Equipment Specifications
Diagnostics of faults of on-board electrical equipment
Checking the windshield wiper motor
Full list of articles in this category »
Lighting system
Replacement of incandescent lamps for outdoor lighting devices
Replacement of incandescent lamps for interior lighting devices
Removal and installation the daylight sensor
Removal and installation headlights
Full list of articles in this category »
Electrical diagrams (2000)
Designations and abbreviations on electrical equipment diagrams
Power distribution electrical circuit
Grounding layout
Electrical diagram of the charging system
Full list of articles in this category »
Electrical diagrams (since 2001)
Designations and abbreviations on electrical equipment diagrams
Electrical diagram of the control system of the gasoline engine 111
Electrical diagram of the control system of the gasoline engine 112
Electrical diagram of the control system of the gasoline engine 271
Full list of articles in this category »

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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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