Technical data General Engine code: Engine 1.8 liters - 102910 Carburetor engine 2.0 liters - 102924 2.0 liter fuel injected engine - 102652 Engine 2.3 liters - 102985 Working volume:...
Basic information How to use this chapter This part of Chapter 2 describes repairs that can be carried out without removing the engine from the vehicle. If the engine is removed from the...
Compression — checking and analyzing results 1. When engine throttle response is lost or misfiring occurs that cannot be attributed to a malfunction in the ignition or fuel supply system, the condition of the...
Engine and timing marks — basic information and use 1. Top dead center (TDC) is the highest point in the cylinder that each piston reaches in its stroke as the crankshaft rotates. Each piston reaches TDC at the end of the...
Camshaft cover — removal and installation Removing Note: The camshaft cover must be removed together with the high voltage wires and the ignition distributor cover. Do not attempt to remove the high voltage wire...
Camshaft drive chain cover — removal and installation Removing Note: Installation will require new gaskets or a new seal (depending on what is being used). A new oil feed tube O-ring may be required and a new front...
Camshaft Drive Chain — Check and Replace Examination 1. Remove the air cleaner as described in Chapter 4 . 2. Remove the camshaft cover as described in paragraph 4 . 3. Using a socket wrench on the crankshaft...
Camshaft timing chain tensioner, sprockets and guides Tensioner Note: A new tensioner cover nut o-ring will be required during installation. Removing 1. Disconnect the negative battery terminal. 2. Remove the accessory...
Auxiliary shaft — removal, inspection and installation Removing 1. Remove the camshaft timing chain cover as described in paragraph 6 . 2. On a carbureted engine, remove the fuel pump as described in Chapter 4A . 3. Remove...
Timing sprocket, valve lifters and camshaft Basic provisions 1. The timing gear is part of the camshaft bearing caps. The cams are mounted on separate short shafts that are seated in the camshaft bearing caps....
Cylinder head — removal, inspection and installation Removing Note: Installation will require a new gasket and may require new cylinder head bolts - see text. A new gasket comes with a sealing strip - do not remove the...
Oil pan — removal and installation Note: A suitable lifting device is required for this work (hoist or winch). When installing, you will need a new pan gasket and intake system clamp nuts. Removing 1....
Oil pump — removal, inspection and installation Note: A new oil pickup tube gasket and a new oil feed tube o-ring will be required during installation. Removing 1. The oil pump is driven directly from the crankshaft...
Crankshaft oil seals — replacement Front cuff 1. Remove the crankshaft pulley/vibration damper and hub as described in paragraph 5 . 2. Measure and record the insertion depth of the cuff. 3. Hook and pull...
Crankshaft centering bearing — replacement Note: This operation requires a sliding hammer and an appropriate adapter. 1. On a manual transmission model, a ball or needle bearing is installed on the end of the...
Power unit supports — check and replace General provisions 1. The power unit is mounted on three supports, one on each side of the engine and one at the rear below the gearbox (see fig. 17.1). Additionally, on...