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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
  • Main
  • C-Class
  • W201 (1982-1993)
  • Chassis
  • Brake system

Brake system of the car Mercedes 190 (W201)

Technical data
Technical data
Front brakes Disc diameter - 262.0 mm Disc thickness: Models with 2.0-litre petrol and diesel engines without turbocharging: New - 110 mm Minimum (before renovation) —...
Basic provisions about the braking system
Basic provisions about the braking system
The vehicles are equipped with a hydraulic dual-circuit brake system with a vacuum booster. Under normal conditions, both circuits operate simultaneously. However, if...
Bleeding air from the hydraulic system
Bleeding air from the hydraulic system
Warning: Brake fluid is poisonous: if fluid comes into contact with skin, wash it off immediately and thoroughly; if liquid gets into your stomach or eyes, seek medical...
Hydraulic system tubes and hoses — replacement
Hydraulic system tubes and hoses — replacement
Note: Before you begin, please remember the warnings stated at the beginning paragraph 2 , about the dangers of brake fluid. 1. If any tube or hose is to be replaced,...
Front brake pads — replacement
Front brake pads — replacement
Warning: Disc brake pads must be changed on both front wheels at the same time; never replace the pads on just one wheel, as this may cause unpredictable consequences...
Rear brake pads — replacement
Rear brake pads — replacement
Warning: Disc brake pads must be changed on both rear wheels at the same time. Never change the pads on only one wheel, as this may cause uneven braking. Dust generated...
Front brake disc — inspection, removal and installation
Front brake disc — inspection, removal and installation
Note: Please read the warning at the beginning before you begin paragraph 4 about the dangers of asbestos dust. Examination Note: If at least one of the discs requires...
Rear brake disc — inspection, removal and installation
Rear brake disc — inspection, removal and installation
Note: Please read the warning at the beginning before you begin paragraph 5 about the dangers of asbestos dust. Examination Note: If one of the discs needs replacing,...
Front Brake Caliper — Removal, Repair and Installation
Front Brake Caliper — Removal, Repair and Installation
Note: Before starting work, read the warning at the beginning of paragraph 8 about the dangers of hydraulic fluid and the warning at the beginning paragraph 4 about the...
Rear Brake Caliper — Removal, Repair and Installation
Rear Brake Caliper — Removal, Repair and Installation
Note: Before starting work, read the warning at the beginning paragraph 8 about the dangers of hydraulic fluid and a warning at the beginning paragraph 5 about the...
Master Cylinder — Removal, Repair and Installation
Master Cylinder — Removal, Repair and Installation
Removal Note: Please read the warning at the beginning before you begin paragraph 2 about the dangers of hydraulic fluid. 1. Disconnect the negative battery terminal. 2....
Vacuum brake booster — checking, removal and installation
Vacuum brake booster — checking, removal and installation
Examination 1. To check the operation of the vacuum booster, press the brake pedal several times. Then, without releasing the pedal, start the engine. When the engine...
Brake booster vacuum valve — removal, inspection and…
Brake booster vacuum valve — removal, inspection and installation
Removal 1. Loosen the nipple nut and disconnect the vacuum hose from the brake booster (see fig. 12.1). Fig. 12.1. Nut of the vacuum hose fitting to the brake booster...
Parking brake — adjustment
Parking brake — adjustment
1. Using a normal, moderate amount of force on the brake lever, fully tighten the parking brake while counting the number of clicks on the ratchet. When adjusted...
Parking brake shoes — removal and installation
Parking brake shoes — removal and installation
Removal 1. Remove the rear brake disc as described in paragraph 7 , recording the correct placement of all parts (see fig. 14.1). Fig. 14.1. Parking brake parts (left...
Parking brake cable — removal and installation
Parking brake cable — removal and installation
Front cable Removal Note: A new cable to regulator mounting plate bolt is required for installation. 1. Remove the driver's seat and center console as described in...
Brake Light Switch — Removal and Installation
Brake Light Switch — Removal and Installation
Removal 1. Remove the lower portion of the instrument panel on the driver's side as described in Chapter 11 . 2. Make sure the ignition is off, then disconnect the...
Anti-lock braking system (ABS) — basic provisions
Anti-lock braking system (ABS) — basic provisions
Note: On models equipped with the traction control system, the ABS unit is a dual-purpose unit and performs the functions of the anti-lock brake system (ABS) and the...
ABS System Parts — Removal and Installation
ABS System Parts — Removal and Installation
Warning: If any part of the ABS system has been removed or replaced, the system must be checked for proper operation before the vehicle is driven. This must be done at a...
Brake Vacuum Pump (Diesel Models) — Checking, Removing and…
Brake Vacuum Pump (Diesel Models) — Checking, Removing and Installing
Examination 1. The performance of the brake system vacuum pump can be checked using a vacuum gauge. 2. Disconnect the vacuum tube from the pump and connect the device to...
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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