Brake system of the car Mercedes M-Class (W163)

Brake and auxiliary systems specifications
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold. General parameters Drive...

General information and safety precautions
The brake system consists of a master cylinder, a vacuum booster and disc brakes on the front and rear wheels and is divided diagonally into two independent hydraulic...

Checking the brake system for leaks
The test is carried out using a special tester (051), connected to the brake caliper bleed valve. Checking the brake circuit for leaks 051 — Tester 080 - Pedal release...

Checking the proper functioning of the brake booster
Checking the proper functioning of the brake booster 8 - Vacuum line 070 - Connector 1. Illustrative material for checking the proper functioning of the brake booster is...

Checking the non-return valve
Checking the proper functioning of the brake booster 8 - Vacuum line 070 - Connector 1. Connect the vacuum gauge (030) to the connecting connector (070) of the vacuum...

Removal and installation the master brake cylinder
Details of the installation of the GTZ (on the example of models with AT, version 1) Details of the installation of the GTZ (on the example of models with AT, version 2)...

Removal and installation the brake booster and the BAS diaphragm stroke sensor
Brake Booster Installation Details (on the example of models with AT, version 1) S9 — Brake light switch sensor (4-pin) Brake Booster Installation Details (on the...

Removal and installation of the ETS/ESP hydraulic modulator
ETS/ESP hydraulic modulator installation details DK - First working diagonal circuit; HL - To the left rear wheel brake caliper; HR - To the brake caliper of the right...

Removal and installation of hydraulic lines laid between the master cylinder and the ETS/ESP hydraulic modulator
Details of the installation of hydraulic lines connecting the master cylinder with the ETS/ESP hydraulic modulator 1 - GTZ; 2 - Fixators; DK - First working diagonal...

Assessing the degree of wear and replacing brake pads
All models covered in this Manual use fixed-caliper disc brakes on both axles. Illustrative material for replacing brake pads is provided in the illustrations to which...

Replacing brake hoses
Front Wheel Brake Flexible Hose Installation Details (using the example of models equipped with floating type calipers) Rear Wheel Brake Flexible Hose Installation...

Removal and installation the caliper
Attention! The brake calipers must be replaced in pairs for each axle! Front wheel brake mechanism Front Wheel Brake Caliper Installation Details 1. The details of the...

Removal and installation the brake disc
Brake Disc Installation Details (using the example of the front wheel brake mechanism) Attention! Brake discs must be replaced in pairs for each axle! 1. Brake disc...

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W163 (1997-2005)