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W163 (1997-2005)
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  • Assessing the degree of wear and replacing brake pads

Assessing the degree of wear and replacing brake pads (Mercedes-Benz M-Class W163)

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Contents: Assessment of the degree of wear ↡ Replacement ↡
All models covered in this Manual use fixed-caliper disc brakes on both axles. Illustrative material for replacing brake pads is provided in the illustrations to which all references in the text refer.

Replacing the front disc brake pads
Replacing the front disc brake pads


Replacing the rear wheel disc brake pads

Replacing the rear wheel disc brake pads


Assessment of the degree of wear



1. Assess the degree of wear of the brake pads through the inspection windows in the brake calipers. Operating a vehicle with pads worn below the permissible limit can result in damage to the rib between the sealing groove and the dust boot of the wheel cylinder piston.

2. Make sure there are no signs of developing fluid leaks, if necessary, check the system for leaks (see Section Checking the brake system for leaks).



3. Check the calipers (31a/31b) for signs of leaks and replace them if necessary (see Section Removal and installation the caliper).

Replacement



1. If equipped, disconnect the brake pad wear sensor connector (1) and remove it - defective sensors must be replaced.

2. Using a suitable punch (035), knock out the mounting pins (41).

3. Remove the spring retainer (41b).

4. If necessary, using a lever resting against the caliper body through a wooden spacer, remove the pads (43) from the calipers (31a/31b).

5. Using a special clamp (031), press back the wheel cylinder piston, if necessary, first pumping out some brake fluid from the brake master cylinder reservoir.

6. Clean the shoe guides - do not use tools with sharp cutting edges to clean the guides.

7. Installation is carried out in the reverse order - the pads equipped with gaskets (43b) should be lubricated with Cu-7439 grease before installation.

8. Finally, check the brake fluid level and make the appropriate adjustments if necessary.
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M-Class W163 / Brake system
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Removal and installation of hydraulic lines laid between the master cylinder and the ETS/ESP hydraulic modulator
Removal and installation of the ETS/ESP hydraulic modulator
Removal and installation the brake booster and the BAS diaphragm stroke sensor
Removal and installation the master brake cylinder
Checking the non-return valve
Replacing brake hoses
Removal and installation the caliper
Removal and installation the brake disc
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