Diesel engine power system Mercedes M-Class (W163)

Diesel Engine Fuel System — General Information
When a diesel engine is running, outside air is sucked into its cylinders and compressed to high pressure. As a result of adiabatic heating, the air temperature rises to...

Fuel injection system checks
Note: Before you begin the procedure, please read the precautionary measures . 1. If you detect signs of malfunction of the fuel injection system, first of all check the...

Servicing air intake tract components
Replacing the air cleaner filter element Installation details of air intake tract components for models equipped with a 612 series engine 1. Illustrative material on...

Servicing Throttle Actuator Components
See Section Maintenance of throttle actuator components adjusted for the specific design features. Checking and adjusting the throttle actuator Adjusting the throttle...

Removal and installation the fuel level sensor
See Section Removal and installation the fuel pump assembly with fuel level sensor with the correction for the absence of a fuel pump (M3) in the assembly, a casing is...

Removal air from the low pressure circuit of the fuel system
Using the 612 series engine as an example. Bleeding air from the low pressure circuit of the fuel system of the 612 series engine 1 - Fuel return line fitting; 2 -...

Removal and installation the fuel pre-pump
Pre-fuel pump installation details on 163.113 models (612 series engine) 1 - Vacuum line 1. Pre-fuel pump installation details on 163.113 models (612 series engine) are...

Removal and installation of high pressure fuel pump (HPFP)
Fuel injection pump installation details on models 163.113 (612 series engine) 1 - Support bracket; 2 - Fuel return line; 3 - Pressure line support bracket; 4 -...

Removal and installation of fuel distribution line and injectors
Fuel Rail Installation Details on 163.113 Models (612 series engine) 1 - Pressure line support bracket; 19/1 - Pressure line of high-pressure fuel pump; 21 - Fuel line;...

Removal and installation the fuel line pressure sensor
Fuel Rail Pressure Sensor Installation Details on 163.113 Models (612 series engine) 21 — Highway B4/6 - Pressure sensor 1. Fuel Rail Pressure Sensor Installation...

Removal and installation an electric shut-off valve
Models 163.113. Electric Shut-off Valve Installation Details on Models 163.113 (612 series engine) 1 - Fuel line; 2 - Intermediate branch pipe; 3 - Sealing ring; Y75 -...

Removal and installation the fuel pressure regulator valve
1 — Fuel line (163.113)/valve assembly (163.128) 2 — Bolts (TORX) Y74 — Fuel Pressure Regulator Valve 1. Details of the installation of the fuel pressure regulator valve...

Removal and installation of valve assembly on models 163.128
Valve assembly installation details on 163.128 models (628 series engine) 1. Valve assembly installation details on 163.128 models (628 series engine) are shown in the...

Removal and installation the fuel cooler on models 163.113
Fuel Cooler Installation Details on 163.113 Models (612 series engine) 1. Fuel cooler installation details on 163.113 models (612 series engine) are shown in the...

Removal and installation the fuel injection control module
CDI Control Module (N3/9) Installation Details on 163.113 Models (612 series engine) 1. Installation details of the injection control module (CDI) on models 163.113 (612...

Replacing the parking brake shoes
Parking Brake Shoe Installation Details 1. The details of the installation of the parking brake shoes are shown in the illustration to which all references in the text...

Bleeding the brake system
After repairing the brake system, during which its hydraulic tract was opened, air may get inside the latter, which must then be completely removed. A sign of the...

Removal and installation the pedal assembly and brake light switch sensor
Pedal Assembly Installation Details Pedal assembly design 10 - Holder; 11 - GTZ; 12 - Retaining ring; 13 - Nut; 15 - Return spring; 18 - Auxiliary spring; 25 - Foot...

Removal and installation the parking brake pedal
Parking Brake Pedal Installation Details Note: All self-locking bolts and nuts must be replaced! 1. The details of the parking brake pedal installation are shown in the...

Removal and installation the parking brake cable assembly
Note: All self-locking bolts and nuts must be replaced! Front cable Parking Brake Pedal Installation Details 1. The installation details of the front section of the...

Adjusting the parking brake drive
1. Estimate the stroke size (by the number of ratchet clicks) and the resistance force of the parking brake pedal. Compare the test results with the requirements of the...

Removal and installation of ABS/ETS/ESP wheel sensors
Front Wheel ABS/ETS/ESP Sensor Installation Details 6a - Self-locking fastening bolts; L6/1 - Left front wheel sensor; L6/2 - Right front wheel sensor; L6/1x1 - Left...

This section is available on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

More similar sections for repairing other models

☛ Power unit: Fuel system car Mercedes W168 (1997-2004)
☛ Power unit: Supply system car Mercedes W203 (2000-2007)
☛ Diesel engines: Supply system car Mercedes W210 (1996-2002)
☛ Power unit: Power system (gasoline) car Mercedes W463 (1999-2019)
☛ Power unit: Power system (carburetor) car Mercedes W116 (1972-1980, petrol)
☛ Diesel engine OM646: Power and exhaust system car Mercedes Vito 2 (2003-2014, diesel)

Share with friends:

Link in different formats to this section

TEXTHTMLBB Code

W163 (1997-2005)