Diesel car engine Mercedes M-Class (W163)

Removal and installation the engine
Preparing to remove the 612 series engine Preparing to remove the 612 series engine 1. Illustrative material on preparation for engine removal is presented in the...

Removal and installation timing belt covers
612 Series Engine Front Cylinder Head Cover Installation Details 1. The installation details of the 612 Series engine cylinder head front cover are shown in the...

Replacing the timing chain
Replacing the timing chain on a 612 series engine Illustrative material on replacing the timing chain of the 612 series engine is presented in the illustration, to which...

Removal and installation of timing drive components
Installation details of the intermediate sprocket of the injection pump of the 612 series engine 1. The installation details of the intermediate sprocket of the...

Setting the base position of the camshafts
Checking the basic position of the camshafts of the 612 series engine 1. Illustrative material for checking the basic position of the camshafts of the 612 series engine...

Checking the Balance Shaft Base Position (628 Series Engines Only)
Checking the balance shaft base position of the 628 series engine 1 - Intake camshaft gear; 2 - Exhaust camshaft gear; 3 - Lid; 3a - Bottom bolt; 3b - Upper bolt; 5 -...

Removal and installation of timing components
612 Series Engine Camshaft Installation Details 3 - Locking rod; 5 - Intake camshaft gear; 6 - Camshaft drive sprocket; 10 - Chain tensioner; 11 - Sealing element; 12 -...

Removal and installation the cylinder head
Preparing to remove the cylinder head of the 612 series engine Preparing to remove the cylinder head of the 612 series engine Removing the cylinder head of the 612...

Removal and installation the intake port shutoff motor (612 series engine)
612 Series Engine Intake Port Shutoff Motor Installation Details 1. The installation details of the intake port shut-off motor on the 612 series engines are shown in the...

Removal and installation the exhaust manifold
612 Series Engine Exhaust Manifold Installation Details 1. The installation details of the 612 Series engine exhaust manifold are shown in the illustration to which all...

Replacing the front crankshaft oil seal
612 Series Engine Front Crankshaft Oil Seal Installation Details 1 - Auxiliary drive belt; 2 - Blocker; 3 - Blocker mounting bolts; 4 - Drive belt pulley center bolt; 5...

Removal and installation the rear end cover, replacing the rear crankshaft oil seal
612 Series Engine Rear End Cover/Crankshaft Oil Seal Installation Details 1. The installation details of the rear end cover/crankshaft rear oil seal on 612 Series...

Removal and installation the torsional vibration damper / drive belt pulley
612 Series Engine Torsional Vibration Damper/Drive Belt Pulley Installation Details 1. The 612 Series engine crankshaft pulley/vibration damper installation details are...

Removal and installation the flywheel/drive disc
The procedure is the same as described above for the 111 series engine (see Section Removal and installation the flywheel/drive disc ). M628 Drive Disc Installation...

Maintenance of the lubrication system
Oil Filter Liquid Heat Exchanger Installation Details on 612 Series Engine 10 - Sealing element; 70 - Main fuel filter 1. The installation details of the oil filter...

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W163 (1997-2005)