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W163 (1997-2005)
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  • Removal and installation the exhaust manifold

Removal and installation the exhaust manifold (Mercedes-Benz M-Class W163)

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612 Series Engine Exhaust Manifold Installation Details

612 Series Engine Exhaust Manifold Installation Details


1. The installation details of the 612 Series engine exhaust manifold are shown in the illustration to which all references in the text refer.

2. Remove the primary catalytic converter (120/1).

3. Remove the turbocharger (110).

4. On models with AT, remove the support bracket of the AT level dipstick guide tube, - do not remove the tube.

5. Loosen the self-locking nuts (4) and remove the exhaust manifold (1).

Attention! Self-locking nuts of the exhaust manifold must be replaced without fail!


6. Check the condition of the mounting studs and replace them if necessary.

7. Carefully clean the mating surfaces of the manifold and cylinder block.

8. Installation is carried out in the reverse order - do not forget to replace the sealing gasket (2).

M628



628 Series Engine Exhaust Manifold Installation Details

628 Series Engine Exhaust Manifold Installation Details




1. The installation details of the 628 series engine exhaust manifolds are shown in the illustration to which all references in the text refer.

2. Remove the appropriate turbocharger.

3. Loosen the nuts (5) and remove the exhaust manifold (1/3).

Attention! Self-locking nuts of the exhaust manifold must be replaced without fail!


4. Check the condition of the mounting studs (4), replace if necessary.

5. Carefully clean the mating surfaces of the manifold and cylinder block.

6. Installation is carried out in the reverse order - do not forget to replace the sealing gasket (2).
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M-Class W163 / Diesel engines
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Removal and installation the intake port shutoff motor (612 series engine)
Removal and installation the cylinder head
Removal and installation of timing components
Checking the Balance Shaft Base Position (628 Series Engines Only)
Setting the base position of the camshafts
Replacing the front crankshaft oil seal
Removal and installation the rear end cover, replacing the rear crankshaft oil seal
Removal and installation the torsional vibration damper / drive belt pulley
Removal and installation the flywheel/drive disc
Maintenance of the lubrication system
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W163 (1997-2005) 
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