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W163 (1997-2005)
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Brake and auxiliary systems specifications (Mercedes-Benz M-Class W163)

0
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold.


General parameters
Drive type Hydraulic, dual circuit (with diagonal division) with vacuum booster. Electronic skid control system (ESP), brake assist system (BAS) and anti-lock brake system (ABS)
Braking mechanisms Disc, ventilated, with fixed or floating caliper
Parking brake With pedal-cable drive to the rear wheel brakes
Front wheel brakes
Thickness of friction linings of brake shoes, mm

Models with floating caliper

Nominal value (new block with underlay)
  • Inner shoe
18.5
  • Outer shoe
15.5
Maximum permissible value (taking into account the substrate - for maintenance)
  • Inner shoe
12
  • Outer shoe
11
Wear indicator triggering around 2

Fixed Caliper Models

Nominal value (new shoe including underlay) 17.5
Maximum permissible value (taking into account the substrate - for maintenance) 11
Wear indicator triggering around 1.7
Brake disc thickness, mm

Models with floating caliper

Nominal value 25
Maximum permissible value 23
Maximum permissible value during maintenance 23.5

Fixed Caliper Models

Nominal value 32
Maximum permissible value 29.4
Maximum permissible value during maintenance 30
Rear wheel brakes
Thickness of friction linings of brake shoes, mm

Models with floating caliper

Nominal value (new shoe including underlay) 15.5
Maximum permissible value
  • Taking into account the substrate (for maintenance)
11
  • Without taking into account the substrate
5

Fixed Caliper Models

Nominal value (new shoe including underlay) 15.5
Maximum permissible value
  • Taking into account the substrate (for maintenance)
11
  • Without taking into account the substrate
2
Wear indicator triggering around 1.7
Brake disc thickness, mm
Models with floating caliper
Nominal value 15
Maximum permissible value 13
Maximum permissible value during maintenance 13.5
Fixed Caliper Models
Nominal value 14
Maximum permissible value 12
Maximum permissible value during maintenance 12.5
Parking brake
Control force for squeezing the foot brake pedal, N 170 +70/ -50
The number of ratchet clicks when the parking brake pedal is depressed
Pedal assembly with retractable ratchet 1
Pedal assembly with release ratchet 5
Vacuum brake booster
Vacuum booster diameter, mm 279
Gain factor 5.6
Pressure in brake lines (at vacuum depth of 0.75÷0.8 bar), bar
When pressing the foot brake pedal forcefully:
  • 50 N
9÷20
  • 100 N
36÷48
  • 150 N
53÷68
  • 200 N
70÷85
  • 250 N
82÷96
Tightening force of threaded connections, N·m
Wheel nuts 150
Master cylinder reservoir cap 2
Brake caliper bleeder valves 18
Nut securing left front powertrain mount support to engine bracket 65
Nuts securing the brake booster assembly to the engine compartment bulkhead 25
Brake line connection fittings to the brake master cylinder assembly 20
Nuts for fastening the brake master cylinder assembly to the brake booster unit 25
Brake line connection fittings to the ASR/ETS hydraulic modulator 15
Fittings for fastening flexible hoses to brake pipes 18
Brake hose connection fittings to calipers 18
Hollow bolts of nipple connectors for connecting brake hoses to calipers 33
Brake pad contact sensor mounting bolts on fixed calipers 9
Self-locking bolts for fastening the brake calipers of the front wheel brake mechanisms to the steering knuckles 180
Self-locking bolts for fastening the brake calipers of the rear wheel brake mechanisms to the hub assemblies 115
Parking brake pedal mounting bolts to front pillar 12
Self-locking bolts for mounting wheel sensors 8


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M-Class W163 / Brake system
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General information and safety precautions
Checking the brake system for leaks
Checking the proper functioning of the brake booster
Checking the non-return valve
Removal and installation the master brake cylinder
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