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W463 (1999-2019)
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  • G-Class
  • W463 (1999-2019)
  • Chassis
  • Brake system
  • Brake system specifications

Brake system specifications (Mercedes-Benz G-Class W463)

0
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold.


General information



Drive type Hydraulic, dual circuit (with diagonal division) with vacuum booster. Electronic skid control system (ESP), brake assist system (BAS) and anti-lock brake system (ABS)
Braking mechanisms
  • Front wheels
Disc, ventilated, fixed caliper
  • Rear wheels
Disc, with floating caliper
Parking brake With manual cable drive to the shoe assemblies of the rear wheel brake mechanisms

Braking mechanisms



Minimum permissible thickness of brake shoe friction linings, mm 2.0
Minimum permissible thickness of friction linings of parking brake shoes, mm 3.5
Front brake disc diameter, mm
  • Models 463.246/249/323/333
315
  • Models 463.250 (G320)
303
Brake disc thickness, mm

Front wheel brakes

New disk

      • Models 463.246/249/323/333
30
      • Models 463.250 (G320)
16

Wear limit

      • Models 463.246/249/323/333
27.4
      • Models 463.250 (G320)
13

Wear limit during maintenance

      • Models 463.246/249/323/333
27.6
      • Models 463.250 (G320)
13.6

Rear wheel brakes

    • New disk
16
    • Wear limit
14
Maximum permissible value of brake disc runout, mm

Front wheel brakes

    • Models 463.246/249/323/333
0.15
    • Models 463.250 (G320)
0.1

Rear wheel brakes

0.1

Master brake cylinder



GTZ diameter, mm
  • Pusher outline
26.99
  • Floating piston contour
25.40
Piston stroke, mm
  • Pusher outline
19
  • Floating piston contour
13.5

Vacuum brake booster



Vacuum booster diameter, mm 203/228.6
Gain factor 5.6
Pressure in brake lines (at a vacuum depth in the intake manifold of 0.6÷0.8 atm), atm
When pressing the foot brake pedal forcefully:
  • 50 N
10÷21
  • 100 N
32÷45
  • 150 N
54÷63
  • 200 N
76÷90
  • 250 N
98÷120

ABS



The gap between the wheel sensors and their rotors (measuring rings), mm 0.7÷0.05



Tightening force of threaded connections, Nm



Wheel bolts
  • Steel wheels
180
  • Alloy wheels
130
Brake caliper bleeder valves 15
Fastening the brake pipe to the master cylinder 15
Nuts for fastening the brake master cylinder to the brake booster housing 25
Nuts securing the brake pedal support bracket to the brake booster 16
Bolts securing the vacuum pump to the cylinder head (diesel models) 14
Fastening brake lines to the ABS/ESP hydraulic modulator 15
Self-locking bolts for fastening wheel sensors to steering knuckles 22
Parking brake lever support bracket to transmission line tunnel mounting nuts 8
Fastening brake pipes to hydraulic lines 15
Fastening brake lines to calipers 15
Floating type caliper guide pins 30
Self-locking bolts for fastening brake pad wear sensors to calipers 30
Bolts for fastening fixed type calipers to front axle pivot housings
  • M14x1.5-10.9
220
  • M16x1
280
Brake disc to wheel hub retaining bolt 25
Parking brake cable mounting bolt to holder plate 20
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G-Class W463 / Brake system
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General information about the brake system and safety precautions
Checking the brake system for leaks
Checking the proper functioning of the brake booster
Removal and installation the brake fluid reservoir and the brake master cylinder (BMC)
Removal and installation the brake booster and the BAS diaphragm stroke sensor
Removal and installation a vacuum pump (diesel engines)
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W463 (1999-2019) 
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