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W463 (1999-2019)
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  • Checking the brake system for leaks

Checking the brake system for leaks (Mercedes-Benz G-Class W463)

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Contents: Checking the brake circuit for leaks ↡ High pressure testing ↡ Low pressure test ↡
The test is carried out using a special tester (051), connected to the brake caliper bleed valve.

Checking the brake circuit for leaks



051 — Tester

051 — Tester
080 - Pedal release lever


High pressure testing



1. Start the engine at moderate speed, then, by sharply releasing the gas pedal, create a deep vacuum in the intake manifold.

[Original material on the website: MercedesMAN.ru]

2. Using a special gate (080), press the foot brake pedal all the way down. The pressure loss over the next 5 minutes should not exceed 5%, - read on the tester (051).

Low pressure test



1. Turn off the engine and press the foot brake pedal several times to completely release the vacuum.

2. Using the gate (080), press the pedal so that the tester (051) registers a pressure of about 3 bar - the pressure must be maintained for at least 2 minutes.

3. Finally, bleed the brake system (see Section Bleeding the brake system).
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The article has been verified: Polyakov Zakhar Grigorievich
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G-Class W463 / Brake system
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Brake system specifications
General information about the brake system and safety precautions
Checking the proper functioning of the brake booster
Removal and installation the brake fluid reservoir and the brake master cylinder (BMC)
Removal and installation the brake booster and the BAS diaphragm stroke sensor
Removal and installation a vacuum pump (diesel engines)
Removal and installation ABS/EBV/ESP control modules
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W463 (1999-2019) 
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