Car transfer case Mercedes G-Class (W463)

Transmission Line Specifications
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold. General information Type...

Basic principles of organizing permanent all-wheel drive
General information The torque developed by the engine is transmitted through the automatic transmission to the transfer case equipped with an interaxle differential and...

Lubrication of cardan shaft hinge joints and sliding joints
Cardan shaft with cone-type grease nipples (example) Cardan shaft with funnel-type lubricants (example) 1. Before packing the joints, carefully wipe the nipples with a...

Bleeding air from the hydraulic circuit of the differential lock drive
Bleeding air from the hydraulic circuit of the differential lock drive 1 — Front axle slave cylinder 2 — Rear axle slave cylinder 3 — Hydraulic fluid reservoir 1....

Changing the oil in the transfer case
Caution! Oil change should be performed after the transmission has warmed up to normal operating temperature. Location of the drain (1) and filler (2) plugs of the...

Removal and installation the transfer case control module
Transfer Case Control Module Installation Details (N15/7) 1. On models with the corresponding configuration (code ET2), activate the service mode of the TELE AID...

Removal and installation the vacuum receiver of the differential lock control system
Installation details of the vacuum receiver of the differential lock control system 1 - Lid; 2 - Bolts; 3 - Vacuum hose; 4 - Vacuum receiver; 5 - Cutout in the wheel...

Removal and installation the differential lock drive vacuum pump
Installation details of the differential lock drive vacuum pump 1 - Vacuum hose; 2 - Vacuum connector; 3 - Fastening nuts; M40 - Vacuum pump 1. Disconnect the vacuum...

Removal and installation the transfer case servomotor
Transfer case actuator motor installation details 1 - Connector; 2, 3 - Bolts; 4 - Grounding busbar; 5 - Transfer case; M46/2 - Executive motor 1. Disconnect the...

Disconnecting and connecting cardan shafts on the transfer case
Transfer case installation details (using the 750.653 series as an example) 1 - Transfer case; 2 - Shift lever*; 3 - Dust cover*; 4, 16, 18 - Cardan shafts; 5, 15 -...

Removal and installation the transfer case
Transfer case installation details (using the 750.653 series as an example) 1 - Transfer case; 2 - Shift lever*; 3 - Dust cover*; 4, 16, 18 - Cardan shafts; 5, 15 -...

Removal and installation transfer case suspension supports
Transfer case suspension support installation details 1 - Front support arm; 2 - Right rear support lever; 3 - Left rear support lever; 4 - Front support cushion; 5 -...

Transfer case design
Transfer case design 1 - Connecting flanges; 2 - Plug; 3 - Shift fork; 4 - Differential lock actuator cylinder housing; 5 - Diaphragm; 6 - Differential lock engagement...

Replacing the transfer case seals
Using the example of the seal of the output flange of the connection of the cardan shaft of the front axle drive (replacement of the seals of the remaining two shafts is...

Removal and installation the slave cylinder of the interaxle differential lock drive
Installation details of the actuator cylinder of the interaxle differential lock drive (using the example of the transfer case of the 750.653 series) 1 - Executive...

Removal and installation the front cover
Transfer case front cover (6) installation details (using the example of the transfer case of the 750.653 series) (1 of 2) Front Transmission Cover Installation Details...

Removal and installation the intermediate flange bearing cover
Removing the intermediate flange bearing cover (using the example of the transfer case of the 750.653 series) 1. Remove the transfer case (see Section Removal and...

Disassembling and assembling the bearing cap
Disassembling the bearing cap 1.2 - Oil separators; 3 - Drive shaft; 4 - Retaining ring; 5 - Ball bearing; 6 - Distance ring; 7 - Bearing cover; 8 - Seal; 9 - Connecting...

Removal and installation the intermediate flange cover
Intermediate Flange Cover Installation Details 2 - Upper back cover; 3 - Bolt M8x80; 4, 7 - Bolt M8x50; 5 - Intermediate flange cover; 6 - Hexagon head bolts M8x50; 8 -...

Removal and installation the intermediate flange
Intermediate flange installation details 1 - Bearing cover output flange; 2 - Upper back cover; 3 - Intermediate flange cover; 4 - Intermediate flange; 5 - Transfer case...

Removal and installation the center differential
Center differential installation details 1 - Tapered roller bearing; 2 - Differential; 3 - Adjusting ring; 4 - Bearing cover output flange; 5 - Upper back cover; 6 -...

Disassembly and assembly of the center differential
Design of the interaxle differential 1 - Front tapered roller bearing; 2 - Differential box; 3 - Rear tapered roller bearing; 4 - Distance ring; 5 - Thrust washer; 6 -...

Removal and installation the input and intermediate shafts
Details of installation of input and intermediate shafts of transfer case 1 - Intermediate shaft; 2 - Input (drive) shaft; 3 - Shift fork; 4 - Shift rod 1. Remove the...

Disassembling the input (drive) shaft
Design of the input (drive) shaft of the transfer case 1, 3, 15, 19 - Washers; 2, 16 - Tapered roller bearings; 4 - Overdrive gear; 5, 11 - Springs; 6, 10 - Synchronizer...

Disassembling the intermediate shaft
Transfer case intermediate shaft design 1 - Front tapered roller bearing 2 — Intermediate shaft 3 - Rear tapered roller bearing

Removal and installation components of the center differential lock engagement mechanism
Installation details of the components of the interaxle differential lock engagement mechanism (using the example of the transfer case of the 750.653 series) 1 -...

Removal and installation components of the transfer case mode switching mechanism
Design of the transfer case mode switching drive 1 - Bolt; 2 - Washer; 3 - End cap; 4 - Insert; 5 - Shift rod; 6 - Shift fork; 7 - Bearing Shift fork mounting diagram 8...

This section is available on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

More similar sections for repairing other models

☛ Transmission: Transfer case car Mercedes W163 (1997-2005)

Share with friends:

Link in different formats to this section

TEXTHTMLBB Code

W463 (1999-2019)