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W463 (1999-2019)
  • Main
  • G-Class
  • W463 (1999-2019)
  • Transmission
  • Transfer case
  • Transmission Line Specifications

Transmission Line Specifications (Mercedes-Benz G-Class W463)

0
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold.


General information



Type and quantity of CV joint lubricant Cm. Specifications
Types and volumes of lubricating fluids for transfer cases and differentials Cm. Specifications
Designation of elements
  • Automatic transmission

Cm. Specifications

  • Transfer case (all models)

750.654

  • Front axle
    • 463.250 (G 320)
730.399
    • 463.246/249/323 (G 55 AMG, G 500 and G 270 CDI)
730.390
    • 463.333 (G 400 CDI)
730.306
  • Rear axle
    • 463.250 (G 320)
742.603
    • 463.246/249/323 (G 55 AMG, G 500 and G 270 CDI)
741.142
    • 463.333 (G 400 CDI)
741.144
  • Steering gear
Cm. Specifications

Transfer case



Axial clearance of bearing in cover, mm 0÷0.1
Preload of tapered roller bearing of intermediate and input shafts, mm 0.1 ±0.05
Minimum permissible wear value of the input shaft synchronizer cone, mm 1
Frictional resistance of turning the center differential, Nm 20÷40

Wheel bearings



Permissible clearance, mm 0.01÷0.03

Main gears



Maximum permissible value of violation of concentricity of the seat of connecting flanges, mm
  • Front axle
0
  • Rear axle
0.07
The value of the engagement play of the main gear gears, mm 0.1÷0.15
Frictional resistance (preload) of driven gears of main transmissions, kgf 4 ±0.5
Friction resistance of interwheel differentials, kgf
  • Front axle
4 ±0.5
  • Rear axle
2÷4
Frictional resistance of satellites (with installed gaskets) interwheel differentials, Nm 2.5÷3.0
Basic size of the pinion seat in the rear differential housing (see accompanying illustration), mm 66

Basic size of the landing of the drive gear in the housing of the interwheel differential of the…

Basic size of the landing of the drive gear in the housing of the interwheel differential of the rear axle
10 - Drive gear; 17 - Driven gear; A - Basic size; B - Center of driven gear




Drive shafts



Permissible value of transverse and radial clearance of flanges of front and rear drive shafts (when removing and centering) 0.3
The size of the installation gap between the wheel sensor and its rotor (measuring ring), mm 0.7 ±0.05

Tightening force of threaded connections, Nm



Transfer case



Drain plug 60
Filler plug 60
Actuator motor mounting bolts
  • M6
7
  • M8
18
Bolts for fastening the homokinetic cardan shaft to the transmission coupling flange 60
Bolts for fastening cardan shafts to connecting flanges 35
M10 bolts for mounting console brackets to transmission housing 49
Fastening the control sensor-switch of the interaxle differential lock to the actuator cylinder (M18x1.5) 33
M8 bolts for fastening the crankcase cover 25
Nuts M12 for fastening connecting flanges to output shafts 84
Fastening the shift plunger to the connecting rod (M10) 25
Fastening the slave cylinder to the crankcase (M6) 10
M8 bolts for fastening the front crankcase cover 22
Bolts M8 for fastening the bearing cap to the intermediate flange 22
M8 bolts for fastening the intermediate flange to the crankcase 22
M8 bolts for fastening the rear cover to the intermediate flange 22
M8 bolts for fastening the upper rear cover to the intermediate shaft 22
Nut M32x1.5 for fastening the connecting flange to the input shaft 200
Bolts for fastening the flange to the differential box 50
Bolts for fastening driven gears of main transmissions 190

Bridges



Drain plug
  • Front axle
80÷100
  • Rear axle
90
Filler/inspection hole plug
  • Front axle
80÷100
  • Rear axle
90
Outer slotted hub nut
  • Front axle
180
  • Rear axle
500
Lubrication hole plugs for the pivot housings of the front axle pivot assemblies 100
Bolts for fastening cardan shafts to connecting flanges of main gear drive pinions 35
Bolts for fastening the differential lock actuator cylinder to the axle housing
  • Front axle
23.5
  • Rear axle
25
Fastening the pressure sensor to the differential lock actuator cylinder
  • Front axle
    • Stage 1
15
    • Stage 2
100
  • Rear axle
    • Stage 1

20

    • Stage 2

105

Fastening the differential lock shift lever to the shift shaft
  • Front axle
22.5
  • Rear axle
25
Fastening the cover to the differential lock actuator cylinder
  • Front axle
18
  • Rear axle
20
Steering rod to steering arm mounting nut 140
Bolt for fastening the pivot arm to the hinge housing 280
Axle bolts of the front hub assemblies pivot housings 190
Steering damper mounting bolt to support bracket 50
Bolts for fastening oil seal holders to front hub assemblies pivot housings 25
Bolts for fastening the hub bearing caps to the rear axle sleeves 85
Differential end cap mounting bolts 60÷70
Bolts for fastening bearing brackets to differential boxes 75
Differential cover mounting bolts 45
Bolts for fastening driven gears of main transmissions 190
Bleed valves for the actuator cylinders of the differential lock drive 14
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G-Class W463 / Transfer case
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Basic principles of organizing permanent all-wheel drive
Lubrication of cardan shaft hinge joints and sliding joints
Bleeding air from the hydraulic circuit of the differential lock drive
Changing the oil in the transfer case
Removal and installation the transfer case control module
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W463 (1999-2019) 
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