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W163 (1997-2005)
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  • M-Class
  • W163 (1997-2005)
  • Transmission
  • Clutch
  • Transmission Line Specifications

Transmission Line Specifications (Mercedes-Benz M-Class W163)

0
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold.


General parameters
Type and quantity of CV joint lubricant
See Specifications for Chapter Routine care and maintenance
Types and volumes of lubricating fluids for transfer cases and differentials
See Specifications for Chapter Routine care and maintenance
Drive shafts
Permissible value of transverse and radial clearance of the flange of the front and rear drive shafts (when removing and centering)
0.3
Tightening force of threaded connections, Nm

Clutch
Clutch basket to flywheel mounting bolts
25
Cardan shafts
Self-locking bolts for fastening cardan shafts to transfer case connecting flanges
Front shaft
50
Rear shaft
40
Self-locking bolts for fastening cardan shafts to differential coupling flanges
Front shaft
40
Rear shaft
50
Bolts for fastening the intermediate bearing of the rear propeller shaft to the bottom panel (bolts with washers)
40
Rear Crankshaft Intermediate Bearing Assembly Tightening Nut
150
Self-locking clamping bolts of the universal joint clamps of the intermediate bearing assembly
20
Steering knuckles, hub assemblies and drive shafts

Self-locking nuts for fastening ball joints of front axle steering knuckles
Upper supports
50
Lower supports
85
Hub nuts
490
Self-locking nuts for fastening steering rod ends in steering knuckles
55
Self-locking nuts for fastening the tie rod joints in the rear axle hub assemblies
55
Self-locking nuts for fastening ball joints of rear axle hub assemblies
Upper supports
50
Lower supports
125
Bolts for fastening brake shields on rear axle hub assemblies (M6)
10
Castle nuts for securing lower ball joints in steering knuckles/hub assemblies
300
Hub nuts
490
Bolts for mounting the ABS wheel sensor support brackets on the rear axle hub assemblies
10
Transfer case
Transfer Case Control Module to Transmission Tunnel Mounting Bolts
8
Bolts for fastening the rear cross member of the power unit to the body
40
Bolt/nut for fastening the rear support of the powertrain suspension to the transmission (M10)
Petrol models
40
Diesel models
35
Transfer case housing threaded plug
30
Transfer case to transmission mounting bolts (AT and RKPP)
20
Transmission housing cover mounting bolts
30
Transfer case output flange fastening nuts
150
Bolts for fastening the servomotor to the transmission housing
5
Bolts for fastening the servomotor to the transfer case housing
10
Bolts for fastening the vibration damper to the transfer case housing
20
Bolts for fastening the servomotor support bracket to the transfer case housing
10
Nuts for fastening the servomotor to the support bracket
5
Differentials
Front Differential Drain Plug
50
Filler plugs for front and rear differential housings
50
Bolts for fastening bridges to subframes
Front axle
135
Rear axle
  • Front bolts
165
  • Rear bolts
135
Self-locking nuts for fastening the front clamp of the rear differential
To the holder (M10)
30
To the bracket (M12)
30


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M-Class W163 / Clutch
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Description of the clutch design
Assessing the degree of wear of the driven clutch disc
Removal, installation and testing of the clutch
Removal and installation the master cylinder
Removal and installation the clutch slave cylinder
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W163 (1997-2005) 
  • General information
  • Introduction to the guide
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Heating and ventilation
  • Power system (gasoline)
  • Fuel system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charging and starting system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch
  • Drive shafts and cardan
  • Transfer case
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Suspension geometry
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Drive motors
  • Lighting and signaling
  • Audio system
  • Electrical circuits
 
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