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W163 (1997-2005)
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  • M-Class
  • W163 (1997-2005)
  • General information
  • Maintenance
  • Recommended lubricants and fluids

Recommended lubricants and fluids (Mercedes-Benz M-Class W163)

0
Contents: Introduction ↡ Current care ↡
Attention! Do not allow children to access operating materials - if they enter the child's body, immediately consult a doctor!


Note. Use only materials recommended by Mercedes-Benz - they are listed in the company's special Instructions. You can get information on this issue at the service station. The use of approved operating materials is an integral part of the warranty obligations.


Types of working fluids
Fuel

See Specifications for Chapter Controls and safe operating techniques

Engine

Engine oil

Petrol models

  • Category according to the CCMS standard
G4, G5
  • Category by API standard
SG
  • Diesel models

No information available

Coolant

Antifreeze type

MB № Q1 03 0002

Compound

See Specifications for Chapter Cooling, heating and air conditioning systems

Manual gearbox

Transmission oil

ATF-A

Automatic transmission

Transmission fluid type

Dexron II

Brake system

Brake fluid type

No information available

Transfer case and differentials

Type of lubricant

Hypoid oil SAE 85W90

Chassis

CV joint grease

No information available

Windshield and headlight lens washers

Composition of the liquid

Water mixed with summer "S" (75 ml per tank volume) or winter "W" (2.6 l per tank volume) concentrate from MB

Volumes of working fluids
Fuel

Fuel tank capacity/including reserve, l

Petrol models

Models 163.136/154/172

  • Issued on 31.08.01

72/10

  • Released since 01.09.01

83/12

  • Models 163.157/175

83/12

  • Models 163.174

93/12

Diesel models

Models 163.113

  • Issued on 31.08.01

72/10

  • Released since 01.09.01
83/12
  • Models 163.128
83/12
Engine oil

Volume when replacing, taking into account the oil filter, l

ML 320 (163.136) 5.5

ML 320 (163.154)

8.0

ML 350 (163.157)

8.0

ML 430 (163.172)

8.0

ML 55 AMG (163.174)

7.5

ML 500 (163.175)

7.5

ML 270 CDI (163.113)

7.5

ML 400 CDI (163.128)

10.0
Coolant
Volume upon replacement, l

Petrol models

ML 230 (163.136)

No information available

ML 320, ML 350, ML 430, ML 55 AMG, ML 500 (163.154/157/172/174/175)

12.0

Diesel models

ML 270 CDI (163.113)

11.0

Transmission oil/fluid

Manual transmission

Volume when changing oil, l

1.5 l

AT

Volume when replacing ATF, l

No information available

Brake fluid

Filling volume, l

0.7÷0.9

Transfer case lubrication

Volume upon replacement, l

1.5

Differential lubrication

Front differential, l

1.2

Rear differential, l

1.65

ML 400 CDI (163.175)

12.0

CV joint grease

Amount of grease in the articulated assemblies of the drive shafts of the front and rear axles, g

Internal hinges

Hinge cavity

110

Case

155

External hinges

Hinge cavity

65

Case

155

Power Steering Fluid

Filling volume, l

1.2

Windshield and headlight lens washer fluid

Approximate tank volume, l

7.6

Tires and wheels

See Specifications for Chapter Controls and safe operating techniques.

Tire inflation pressure

The required tire pressure is indicated on the plate on the inside of the fuel filler cap

Tightening force of threaded connections, Nm
All models

Engine oil pan drain plug (M14)

30/32

Oil filter housing cover

25

Wheel bolts

150

Transmission Oil Pan Drain Plug

  • Manual transmission

60

  • AT

20

Transfer case housing threaded plug

30

Differential drain plugs

50

Differential filler plugs

50

Petrol models

Fastening fuel lines to the fuel filter (petrol models)

  • Clamps (except models 163.136)

3

  • Hollow bolts (models 163.136)

27

Diesel models

Fuel filter to air distributor mounting bolt

  • Models 163.113

14

  • Models 163.128

9

Fuel filter mounting clamp screw (models 163.128)

9





Introduction



This Chapter is designed to help the amateur mechanic maintain his vehicle in a state of maximum performance, economy, safety and reliability. Later in the Chapter you will find a complete schedule of routine vehicle maintenance procedures, as well as Sections describing the maintenance of individual vehicle systems. The Sections include descriptions of visual inspections, adjustments, component replacement and other useful tips. The location of individual components can be determined by the illustrations of the engine compartment and underbody (see Section Schedule of current maintenance). By servicing your car according to the mileage-time schedule and following the detailed notes below, you will receive a clear maintenance program that can ensure long and reliable service for your car. Remember that this plan is exhaustive, and following individual points and neglecting others will not give the expected result.

Current care



As you service your vehicle, you'll soon discover that you can - and should - combine many procedures because of the similarities in the steps involved. For example, if the vehicle is raised off the ground to lubricate the chassis, you should inspect the exhaust system, suspension, steering system, and fuel system while you're underneath the vehicle. If the wheels are off for other work, it's a good idea to check the brakes. Finally, suppose you have to borrow or rent a torque wrench. Even if you only need it to tighten the spark plugs, you might as well check the torque on as many critical nuts and bolts as you have time for.



The first step in carrying out a vehicle maintenance program is self-preparation. Carefully study the materials of all Sections related to the upcoming procedures, then prepare all the necessary materials, equipment and tools. If you are afraid of encountering problems when performing some specific work, consult a specialist or a person who has already carried out this work.

Note. During each service, the service station additionally reads data from the fault memory of the electronic control units of the engine, ABS, airbag and anti-theft system using a device for interrogating the fault memory. For this purpose, it is recommended to contact the service station at certain intervals. It is necessary to keep in mind that some faults, such as failed sensors of the engine control system, do not lead to a noticeable decrease in the vehicle's performance. The control units have an emergency operation mode or operate on averaged parameter values stored in memory, which cannot be detected by the driver. The fault memory is interrogated via the diagnostic connector.


Maintenance is carried out in accordance with a certain period and mileage of the vehicle.
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M-Class W163 / Maintenance
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Active Maintenance Warning System (ASSYST)
Schedule of current maintenance
General information about settings
Checking fluid levels, leak control
Checking the condition of tires and their pressure, designating tires and wheel rims, rotating wheels
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W163 (1997-2005) 
  • General information
  • Introduction to the guide
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Heating and ventilation
  • Power system (gasoline)
  • Fuel system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charging and starting system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch
  • Drive shafts and cardan
  • Transfer case
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Suspension geometry
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Drive motors
  • Lighting and signaling
  • Audio system
  • Electrical circuits
 
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