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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W201 (1982-1993)
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  • Petrol engine I4
  • Auxiliary shaft — removal, inspection and installation

Auxiliary shaft — removal, inspection and installation (Mercedes-Benz C-Class W201)

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Contents: Removal ↡ Examination ↡ Installation ↡

Removal



1. Remove the camshaft timing chain cover as described in paragraph 6.

2. On a carburetor engine, remove the fuel pump as described in Chapter 4A.

3. Remove the camshaft sprocket as described in paragraph 8.

4. Using quick-drying paint or a scraper, make marks on the camshaft sprocket and on the corresponding link of the drive chain.

5. On single chain models, pull off the lower guide rail.

6. If necessary, rotate the auxiliary shaft so that the shaft lock bolt is visible through the holes in the sprocket.

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7. Working through the hole in the sprocket, loosen the retainer bolt, then remove the auxiliary shaft retainer (see Fig. 9.7, a, b).

Fig. 9.7, a. Loosen the auxiliary shaft retainer bolt...

Fig. 9.7, a. Loosen the auxiliary shaft retainer bolt...


Fig. 9.7, b... and remove the retainer

Fig. 9.7, b... and remove the retainer


8. Separate the drive chain from the sprocket, then remove the auxiliary shaft from the cylinder block (see fig. 9.8).



Fig. 9.8. Removing the auxiliary shaft

Fig. 9.8. Removing the auxiliary shaft


Examination



9. Check for wear or damage to the shaft surfaces (especially on the driving surfaces of the fuel pump and distributor). If defects are found, replace the shaft.

10 Check the wear on the sprocket teeth. Each tooth forms a reverse "V". If they are worn, the stress side of each tooth will be slightly concave when compared to the other side of the tooth (i.e. the teeth will look like a hook). If the teeth are worn, the sprocket should be replaced.

Installation



11. Insert the shaft into place in the cylinder block, then install the retainer and tighten the retainer bolt to the required torque.

12. Place the chain on the auxiliary shaft sprocket.

13. Where provided, install the lower guide rail.

14. Make sure that the marks on the chain and crankshaft sprocket are aligned before removal. Install the camshaft sprocket as described in paragraph 8.

15. On carburetor models, install the fuel pump as described in Chapter 4A.

16. Install the camshaft timing chain cover as described in paragraph 6.
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C-Class 190 (W201) / Petrol engine I4
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Timing chain tensioner, sprockets and guides
Camshaft Drive Chain — Checking and Replacing
Timing Chain Cover — Removal and Installation
Crankshaft Pulley/Vibration Damper and Hub — Removal and Installation
Camshaft Cover — Removal and Installation
Timing sprocket, valve lifters and camshaft
Cylinder head — removal, inspection and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel/Drive Plate — Removal, Inspection and Installation
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W203 (2000-2007) 
  • General information
  • Introduction to guide
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  • Electrical diagrams (2000)
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W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
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  • Exhaust system
  • Transmission
  • Clutch
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  • Chassis
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  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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