Contents: General ↡ Camshaft ↡ Cylinder head bolts ↡ Lubrication system ↡ Flywheel/drive plate mounting bolts ↡ Tightening torque of connections, Nm ↡
General
Engine code:
- 1.8 liter engine - 102910
- Carburetor engine 2.0 liters - 102924
- 2.0L Fuel Injected Engine - 102652
- 2.3 liter engine - 102985
Working volume:
- 1.8 liter engine - 1797 cc.
- engine 2.0 liters - 1996 cc.
- 2.3 liter engine - 2298 cc.
Cylinder diameter:
- 1.8 and 2.0 liter engines - 89.0 mm
- 2.3 liter engine - 95.5 mm
Piston stroke:
- 1.8 liter engines - 72.2 mm
- 2.3 and 2.0 liter engines - 95.5 mm
Direction of rotation - Clockwise (if you look from the front of the engine)
Cylinder #1 Location - Camshaft Drive Chain Side
The firing order of the cylinders is 1-3-4-2
Compression pressure:
- Minimum pressure (on all engines) — 8.5 bar (approximately)
Maximum difference between cylinders is 1.5 bar
Compression ratio:
- 1.8 liter engine - 9.0:1
- 2.0 liter engine - 9.1:1
- 2.3 liter engine - 9.0:1
Camshaft
Axial displacement:
- New engine - 0.070 to 0.150 mm
- Wear limit - 0.180 mm
Working clearance of camshaft bearings:
- New engine - 0.050 to 0.091 mm
- Wear limit - 0.110 mm
Cylinder head bolts
- Maximum length - 122.0mm
Lubrication system
Minimum oil pressure:
- At idle speed - 0.3 bar
- At 3000 rpm - 3.0 bar
Flywheel/drive plate mounting bolts
- Minimum diameter - 8.0mm
- Maximum length - 22.5 mm
Tightening torque of connections, Nm
Camshaft Cover Bolts - 15
Crankshaft Pulley/Vibration Damper to Hub Bolts - 25
Crankshaft Pulley/Vibration Damper Hub Bolt - 300
Timing Chain Cover Bolts - 25
Tensioner bolt (M12) of auxiliary drive belt — 80
Accessory Drive Belt Tensioner Pulley Bolt - 28
Bolts of the auxiliary drive belt tensioner stabilizer stand - 10
Camshaft Sprocket Bolt - 80
Camshaft chain tensioner cover nut - 70
Chain tensioner housing to cylinder block - 15
Additional shaft tie bolt - 5
Camshaft Bearing Cap Bolts - 21
Cylinder head bolts:
Bolts M12:
- 1st step - 55
- 2nd stage - turn 90°
- 3rd step - turn 90°
Bolts M8 - 25
Engine to gearbox bolts:
Manual transmission:
- Bolts M10x40 mm - 55
- Bolts M10x90 mm - 45
Automatic transmission:
- M10 Boots - 55
- Bolts M12 - 65
Pan bolts:
- Bolts M6 - 10
- Bolts M8 - 25
Drain plug - 25
Oil bypass valve plug - 30
Oil pump cover bolts - 10
Flywheel/Drive Plate Bolts:
Step 1:
- Standard flywheel - 30
- Double Mass Flywheel - 40
Step 2 - Tighten by 90-100°
Crankshaft Rear Oil Seal Housing Bolts - 10
Engine Mount Bracket Bolts to Engine Mount - 25
Right and left engine mount bolts to cross beam - 43
Right and left engine mount bracket bolts - 25
Rear support nut of the power unit to the gearbox - 65
Bolts of the rear support of the power unit to the cross beam - 25
Bolts for fastening the rear support of the powertrain cross member to the bottom of the vehicle — 35
Rear Powertrain Mount Adjusting Bolt - 30
Engine mount shock absorber mounting bolts - 25
Engine travel limiter adjusting bolt - 130
Connecting rod cap nuts:
- Step 1 - 30
- Step 2 - Tighten by 90-100°
Main bearing cap bolts:
Bolts M12 - 90
Bolts M11:
- Step 1 - 55
- Step 2 - Tighten by 90-100°
Cylinder Block Cooling System Drain Plug - 30
