Note: A suitable lifting device is required for this work (hoist or winch). When installing, you will need a new pan gasket and intake system clamp nuts.
Removing
1. Disconnect the negative battery terminal.
2. Remove the air cleaner as described in Chapter 4.
3. Remove the engine shield as described in Chapter 11.
4. Remove the anti-roll bar as described in Chapter 10.
5. Drain the engine oil as described in Chapter 1A.
6. Where required, disconnect the wires from the oil level sensor mounted on the sump.
7. Remove the dipstick and cover or plug the dipstick tube to keep dirt out.
8. Unfasten the radiator fan shroud and place it on top of the fan blades as described in Chapter 3.
9. On models with an automatic transmission disconnect from a transmission of a tube of the heat exchanger of a liquid. Be prepared for some of the liquid to spill. Cover or plug the open ends of the pipes and openings in the gearbox to keep dirt out and prevent further loss of fluid.
10. Where provided, on the left side of the vehicle, remove the two bolts securing the engine mount damper to the bodywork.
11. Where provided, remove the engine travel stop as described in paragraph 17.
12. Turn away bolts of fastening of an arm of an exhaust system to a transmission, then weaken nuts of the bracket fastening an arm to an exhaust system and turn an arm down from a transmission.
13. Disconnect the front pipes from the manifold as described in Chapter 4.
14. Turn away two lower bolts of fastening of the engine to a transmission.
15. Disconnect the tie rod at one end as described in Chapter 10.
16. Where it is provided, turn away bolts of fastening and remove a reflective plate. Please note that on some models the plate is an integral part of the pallet.
17. Hook the hoist and winch to the engine rigging brackets and raise the hoist to hang the engine.
18. Working in turn on each side of the engine, remove the bolts securing the left and right engine mounts to the front cross member.
19. Carefully lift the engine so that you can access the pan bolts. To prevent damage to parts when lifting the engine, it is recommended that sheets of cardboard or plywood be placed between the engine and engine bulkhead and between the engine and radiator.
20. Working sequentially in a diagonal order, unscrew the bolts securing the pallet. Note the location of the bolts as they may vary in length. Also remember the location of the various brackets or holders that are attached to the pallet bolts.
21. Lower the pallet down from the car and remove a lining.
Installation
22. Installation begin with removal of the remained laying of the pallet and the block of cylinders and wipe dry.
23. Position the new gasket on the sump, then lift the sump into place and insert the bolts into place.
24. Tighten the bolts gradually to the required torque.
25. On models with a separate sump deflector plate, cut the protective fabric on the sump gasket on the flywheel side.
26. Gently lower the engine into place. then install and torque-tighten the lower engine mount bolts.
27. Disconnect the winch from the rigging brackets and remove the hoist.
28. Where required, install and adjust the engine limit stop as described in paragraph 17.
29. Where provided, install the sump deflector plate and tighten the mounting bolts
30. Connect the tie rod as described in Chapter 10.
31. Establish two lower bolts of fastening of the engine to a transmission and tighten them with the demanded effort.
32. Connect the front exhaust pipes to the manifold as described in Chapter 4.
33. Install the bolts securing the exhaust system support bracket to the transmission. Then move the bracket on the exhaust system and tighten the bracket nuts.
34. Where provided, install and tighten the engine mount shock absorber-to-body member bolts.
35. On models with automatic transmission, connect the heat exchanger tubes to the transmission.
36. Install the radiator fan shroud (Chapter 3).
37. Where required, connect the oil level sensor wires.
38. Install the front anti-roll bar as described in Chapter 10.
39. Make sure the drain plug is installed and tightened. Then install the engine cover.
40. Install the air cleaner.
41. Lower the car to the ground and fill the engine with the required oil (see "Weekly check" And Chapter 1A).
42. Connect the negative battery terminal.
43. On models with an automatic transmission check up liquid level and. top up if necessary (Chapter 1A).