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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Removal and installation the front shock absorber strut

Removal and installation the front shock absorber strut (Mercedes-Benz C-Class W203)

0
Contents: Removal ↡ Installation ↡

Removal



1. Mark the position of the front wheel relative to the hub with paint. This will allow you to install the balanced wheel in its original position during assembly. Loosen the wheel mounting bolts before jacking up the car. Raise the front of the car, place it on stands and remove the front wheel.

2. Disconnect the speed sensor and brake pad wear sensor wires from the shock absorber strut.

3. Unscrew the nut (3) and disconnect the connecting rod (2) from the shock absorber strut (1).


3. Unscrew the nut (3) and disconnect the connecting rod (2) from the shock absorber strut (1).

Caution! Do not damage the dust cap, hold the ball pin (4) of the connecting rod from turning with a wrench.


4. Unscrew the 2 bolts (4) securing the shock absorber strut (1) to the steering arm and remove the…


4. Unscrew the 2 bolts (4) securing the shock absorber strut (1) to the steering arm and remove the bolts.



5. Unscrew the nut (5) and remove the bolt (6).

(Material created based on the website: MERCEDESMAN)

6 Secure the shock absorber strut from falling after removing the top mount.

7. Unscrew the nut (7) and disconnect the shock absorber strut at the top from the support (6).


7. Unscrew the nut (7) and disconnect the shock absorber strut at the top from the support (6).

Note: When removing the left shock absorber strut, first disconnect the windshield washer reservoir and move the attached hoses to the side.


8. Remove the washer and stop (8) and pull the shock absorber strut down from the wheel arch.

Caution: Be careful not to damage the brake hose.


Installation



1. Carefully insert the shock absorber strut through the wheel arch into the support.

2. Install the stop and washer in place.

3. Tighten the upper nut to 60Nm.

4. Attach the shock absorber strut to the steering knuckle. Insert the upper bolt so that the bolt head, looking in the direction of travel, faces forward.

5. Then tighten first the upper nut (5) to a torque of 200 Nm, holding the bolt from turning, and then the lower bolt (4) to a torque of 110 Nm, refer to Illustration 3.4.

6. Secure the connecting rod to the shock absorber strut with a new self-locking nut and washer to a torque of 40 Nm.



7. Secure the wires of the speed sensor and brake pad wear sensor to the stand.

8. Replace the windshield washer fluid reservoir if it was removed and secure it by turning the locking lever.

9. Install the front wheel so that the marks made during removal match. Pre-lubricate the centering belt of the wheel disk on the hub with a thin layer of bearing grease. Do not lubricate the wheel mounting bolts. Replace rusty bolts. Tighten the bolts. Lower the car onto the wheels and tighten the bolts crosswise to a torque of 110 Nm.

10. If the shock absorber strut was replaced with a new one, measure the geometric parameters of the chassis.
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The article has been verified: Rodionov Artyom Semyonovich
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C-Class W203 / Car suspension
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Design and description of front wheel suspension
Suspension and steering specifications
General description of suspension and steering
Repair of front wheel suspension strut
Adjusting the clearance in the front wheel bearings
Design and description of rear wheel suspension
Removal and installation the rear shock absorber
Removal and installation the rear spring
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W203 (2000-2007) 
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W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
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  • Doors and windows
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  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
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  • Injection system (diesel)
  • Exhaust system
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  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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