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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • C-Class
  • W203 (2000-2007)
  • Power unit
  • Gasoline engines
  • Petrol and Diesel Engine Specifications

Petrol and Diesel Engine Specifications (Mercedes-Benz C-Class W203)

0
Note: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold.


General parameters

Petrol engines with designation 111 and 271: In-line, 4-cylinder, aluminum, water-cooled, DOHC type, timing chain drive, microprocessor control, thermometric air mass meter (CGI with direct injection) and a belt-driven air compressor on engines with the letter K

Petrol engines with the designation 112: V-shaped, 6-cylinder, aluminum, water-cooled, SOHC type, timing chain drive, microprocessor control, thermometric air mass meter and turbocharger on AMG engines

Diesel engines with the designation 611: In-line, 4-cylinder, water-cooled, DOHC type, timing chain drive and turbocharger

Diesel engines with designation 612: In-line, 5-cylinder, water-cooled, DOHC type, timing chain drive and turbocharger

Model designation//Start of production

C180

111.951//from 05/00 to 05/02

C180K

271.946//from 06/02

C200K

111.955//from 05/00 to 05/02

C200K

271.940//from 06/02

C200CGI

271.942//from 12/02

C230K

111.981//from 03/01 to 05/02

C230K

271.948//from 06/02

C240

112.912//from 05/00

C320

112.946//from 05/00

C32AMG

112.961//from 03/01

C200CDI

611.962//from 05/00

C220CDI

611.962//from 05/00

C270CDI

612.962//from 05/00

C30CDI AMG

612.990//from 02/03

Nominal power, kW/hp. (at rpm)

C180

95//129 (5300)

C180K

105//143 (5200)

C200K

120//163 (5300)

C200CGI

125//170 (5500)

C230K (engine 111)

145//197 (5500)

C230K (engine 271)

141//192 (5500)

C240

125//170 (5500)

C320

160//218 (5700)

C32AMG

260//354 (6100)

C200CDI

85//115 (4200)

C220CDI

105//143 (4200)

C270CDI

125//170 (4200)

C30CDI

AMG 170//231 (3800)

Nominal torque, Nm (at rpm)

C180

190 (4000)

C180K

220 (2500)

C200K (engine 111)

230 (2500)

C200K (eng. 271)

240 (3000)

C200CGI

250 (3000)

C230K (engine 111)

280 (2500)

C230K (eng. 271)

260 (3500)

C240

240 (4500)

C320

310 (3000)

C32AMG

450 (4400)

C200CDI

250 (1400)

C220CDI

315 (1800)

C270CDI

370 (1600)

C30CDI AMG

540 (2000)

Number and arrangement of cylinders/valves per cylinder

C180, C180K, C200K, C200CGI, C230K

4, in-line/4

C240, C320, C32AMG

6, V-shaped/3

C200CDI, C220CDI

4, in-line/4

C270CDI, C30CDI AMG

5, in-line/4

Cylinder firing order

4-cylinder

1-3-4-2

5-cylinder

1-2-4-5-3

V6

1-4-3-6-2-5

Working volume of cylinders, cm³

C180, C200K (engine 111)

1998

C180K, C200K (door 271), C200CGI, C230K (door 271)

1796

C230K (engine 111)

2295

C240

2597

C320, C32AMG

3199

C200CDI, C220CDI

2148

C270CDI

2685

C30CDI AMG

2950

Cylinder diameter x piston stroke

C180, C200K (engine 111)

89.9 x 78.7

C180K, C200K (door 271), C200CGI, C230K (door 271)

82.0 x 85.0

C230K (engine 111)

90.9 x 88.4

C240

89.9 x 68.2

C320, C32AMG

89.9 x 84.0

C200CDI, C220CDI, C270CDI

88.0 x 88.3

C30CDI AMG

88.0 x 97.0

Compression ratio

C180

10.6

C180K

10.2

C200K

9.5

C200 CGI

10.5

C230K (engine 111)

9.0

C230K (eng. 271)

8.7

C240

10.5

C320

10.0

C32AMG

9.0

C200CDI, C220CDI

18.0

C270CDI

19.0

C30CDI AMG

16.5

Major repairs

Cylinder diameter

  • Engines 111.940-947/960/961

Nominal

Letter A

89.900 – 89.906

Letter X

89.907 – 89.912

Letter B

89.913 – 89.918

Repair 1

Nominal + 0.25

Repair 2

Nominal + 0.50
  • Engines 111.970/973-975/977

Nominal

Letter A

90.900 – 90.906

Letter X

90.907 – 90.912

Letter B

90.913 – 90.918

Repair 1

Nominal + 0.25

Repair 2

Nominal + 0.50
  • Engines 271.940/941/946/948

Nominal

 

Mark X

82.000 – 82.015

Label x

82.050 – 82.065
  • Engines 271.942

Nominal

82.000 – 82.015
  • Engines 112.912

Nominal (label X)

83.200 – 83.215

Label x

83.250 – 83.265

Repair

Nominal + 0.25
  • Engines 112.946/960/961

Nominal (label X)

89.900 – 89.915

Label x

89.950 – 89.965

Repair

Nominal + 0.25

Engines 611, 612

Nominal

Letter A

88.000 – 87.006

Letter X

88.006 – 87.012

Letter B

88.012 – 87.018

Cylinder head

Engine 111

Overall height

135.9 – 136.0 mm

Minimum allowable height

135 mm

Permissible deviation from flatness in the longitudinal direction

0.08 mm

Permissible deviation from flatness in the transverse direction

0.08 mm

Axial play of camshafts

0.05 – 0.15 mm

Oil pressure at 80°C

700 rpm (idle speed) not less than 0.7 atm. 3000 rpm not more than 3.0 atm.

Battery

12V, 75Ah

Generator

Voltage, V

14

Maximum current, A

150 (190 on diesel models)

Transmission

Type 5-speed automatic, 6-speed manual or automated

Tightening force of threaded connections, Nm

Tightening torques for fasteners are also given in the text of the Chapter and in some illustrations*.

*Tightening torques highlighted in bold in the text must be strictly observed; efforts not shown in bold are only approximate.

Cylinder head mounting bolts

4-cylinder petrol engines 111

Length of bolts – no more than, mm

106

1st reception:

55Nm

2nd reception:

at an angle of 90°

3rd reception:

another 90° angle

Bolts "A" for fastening the cylinder head to the timing drive housing cover

18Nm+90°

4-cylinder petrol engines

271

1st reception

45Nm

2nd reception

at an angle of 90°

3rd reception

another 90° angle

6-cylinder petrol engines

112

Bolt size

M11x141.5

Maximum length of bolts, mm

144.5

Combination bolts (a)

M8x50

Combination bolt (b)

M8x30

1st reception:

20Nm

2nd reception:

50Nm

3rd reception:

at an angle of 65°

4th reception:

another 65°

Bolts "a" and "b" for fastening the cylinder head to the timing drive housing cover

20Nm

4-cylinder diesel engines

611

Length of bolts – no more than, mm

104

1st reception:

60Nm

2nd reception:

at an angle of 90°

3rd method: at an angle of 90°, M8:

20Nm

5-cylinder diesel engines

612

Length of bolts – no more than, mm

104

1st reception:

60Nm

2nd reception:

20Nm

3rd reception:

at an angle of 90°

4th reception:

20Nm

5th reception:

at an angle of 90°

Crankshaft main bearing cap fastening bolts

Diesel engines

55Nm +90°

Connecting rod bearing cap fastening bolts

Diesel engines

5Nm +25Nm +90°

Maximum bolt length (excluding the cap), mm

48

Engine

112

Camshaft Sprockets

50Nm + 90°

Camshaft Bearing Caps

Bolt M7x45

15

Bolt M7x84

10Nm +90°

Fuel supply pipeline to the distribution main

38

Exhaust system inlet pipe to manifold

20

Cylinder head cover

10

Intake manifold

20

Chain tensioner (do not disassemble, replace the seal)

80

Flywheel (drive disk)

45Nm +90°

Crankshaft pulley

200Nm +90°

Clutch basket to flywheel

25

Camshaft bed

9

Camshaft cover

10

Intake manifold to cylinder head

15

Exhaust manifold to cylinder head

30

Injector clamp

7Nm +90°

Union nut of the injector pipeline

20

Fuel injection pump gear

40

Fuel injection pump flange

14

Fuel injection pump mount

9

Tie rod end nuts

50Nm +60°

Wheel bolts

110
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C-Class W203 / Gasoline engines
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Checking the compression in the engine cylinders
Checking the engine with a vacuum gauge
Removal and installation the engine compartment cover from the bottom side
Construction of 4-cylinder petrol engines
Removal and installation the cylinder head (I4)
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W203 (2000-2007) 
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W202 (1993-2000) 
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190 (W201) (1982-1993) 
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  • Introduction to the guide
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  • Troubleshooting
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