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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Disassembling and assembling the differential

Disassembling and assembling the differential (Mercedes-Benz C-Class W203)

0
Contents: Disassembly ↡ Assembly ↡ Examination ↡
The final drive gearboxes use differentials with diameters of 185 and 198 mm.

Differential



13 - Differential housing; 14 - Spherical gaskets; 15 - Satellites; 16 - Finger; 17 - Bevel gears…

13 - Differential housing; 14 - Spherical gaskets; 15 - Satellites; 16 - Finger; 17 - Bevel gears of drive shafts; 18 - Thrust washers; 19 - Roller pin


Disassembly



1. Secure the differential housing (13).

2. Knock out the roller pin (19) and differential pin (16) from the differential housing (13) using…


2. Knock out the roller pin (19) and differential pin (16) from the differential housing (13) using a punch.

3. Remove the satellites (15) with spherical gaskets (14) and the bevel gears of the drive shafts…


3. Remove the satellites (15) with spherical gaskets (14) and the bevel gears of the drive shafts (17) with thrust gaskets (18).



4. Check each element for wear.

Assembly



1. Insert pin (046) into the hole in the differential housing (refer to the accompanying…


1. Insert pin (046) into the hole in the differential housing (refer to the accompanying illustration).

2. Install both drive shaft bevel gears (17) with thrust washers (18) onto the pin in the differential housing.

3. Install both satellites (15) with spherical gaskets (14) and turn them using the pin (046).


3. Install both satellites (15) with spherical gaskets (14) and turn them using the pin (046).

4. Instead of the differential pin, insert the pin (021) into the differential housing to secure…


4. Instead of the differential pin, insert the pin (021) into the differential housing to secure the bevel gears of the drive shafts and satellites.



Examination



1. Check the differential torque. It should be 5-30Nm.

2. Install the differential pin (16) and roller pin (19).

3. Remove the differential housing from the vice.
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The article has been verified: Rodionov Artyom Semyonovich
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W203 (2000-2007) 
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W202 (1993-2000) 
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190 (W201) (1982-1993) 
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  • Operation and care
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  • Maintenance (diesel)
  • Troubleshooting
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  • Exhaust system
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  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
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  • Electrical equipment
  • Equipment and devices
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