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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
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  • Hydraulic compensators — removal, inspection, installation

Hydraulic compensators — removal, inspection, installation (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Examination ↡ Installation ↡

Removal



1. Warm up the engine to an operating temperature of 80°C. Check the engine oil level and correct it.

2. Remove the cylinder head cover 1 and, rotating the crankshaft, set the cam 2 of the hydraulic compensator 3 being tested upwards (see figure 2.34).

Figure 2.34. Remove cylinder head cover 1 and set cam 2 of the hydraulic compensator 3 being tested…

Figure 2.34. Remove cylinder head cover 1 and set cam 2 of the hydraulic compensator 3 being tested upwards:
1. Cylinder head,
2. Cam,
3. Hydraulic compensator.


3. Wipe the hydraulic lifters 3 with a clean cloth. They should be without oil.

4. Remove hydraulic compensator 3 using a hand vacuum pump

4. Do not use a magnet to remove (see figure 2.35).

Figure 2.35. Removing the hydraulic compensator using a hand vacuum pump:

Figure 2.35. Removing the hydraulic compensator using a hand vacuum pump:
1. Exhaust camshaft,
2. Intake camshaft,
3. Hydraulic compensator,
4. Hand vacuum pump.





Examination



5. Press the hydraulic compensator with a metal rod by hand (arrow). If the pressure is excessive, the hydraulic compensator will drop and the valve will open. If the hydraulic compensator drops quickly compared to the others, it needs to be replaced.

6. Press the hydraulic compensator once by hand using the rod (arrow). If one or more new hydraulic compensators drop more than the others, check the tightness of the oil supply. Clean the oil passages in the cylinder head if necessary.

Installation



7. Installation is carried out in the reverse order of removal. The design of the hydraulic compensator is shown in the figure 2.36.

Figure 2.36. Hydraulic compensator design:

Figure 2.36. Hydraulic compensator design:
3. Hydraulic compensator,
4. Guide glass,
5. Spring,
6. Lubrication channel,
7. Lubrication hole,
8. Locking ring,
9, 11. Oil chamber,
10. Bolt,
12. Ball,
13. Ball guide,
14. Working chamber.


(Article was obtained from the portal: MERCEDESMAN)
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Mercedes Vito 1 / Engine repair
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Crankshaft toothed pulley
Rear crankshaft oil seal
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Camshafts
Valve springs and valve stem retainers
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Replacing valve seals
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
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  • Front suspension
  • Rear suspension
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Vito 1 (1996-2003) 
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  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
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  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
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  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
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  • Brake system
  • Body
  • Exterior (external elements)
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  • Equipment and devices
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  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
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  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
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  • Electrical circuits
 
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