Removal and installation of a transmission Vehicles with engines 111.948 and 601.970 Removing 1. Disconnect the negative cable from the battery. 2. Remove the front wheels. 3. Remove bracket 4 for wiring (see...
Disassembly and assembly of the gearbox Vehicles with engines 111.948 and 601.970 Removing 1. Remove the gearbox. 2. Remove the left flange 10 (see fig.6.10). Pic. 6.10. Disassembly and assembly of the gearbox...
Reversing light switch Removing 1. Wipe the area around the switch S19 (see fig.6.16). Pic. 6.16. Reversing light switch: S19. reversing light switch, S19.1. Reversing light switch wiring...
Bearing caps Removing 1. Remove the lower engine protection. 2. Unscrew and remove bearing cap 1 together with oil guides 2 and 3 (see fig.6.17). Lubricate bolts 4 with Loctite 574...
Clutch housing Vehicles with engines 111.948 and 601.970 Removing 1. Disassemble the gearbox. 2. Remove the rotating shaft seal 3 (see fig.6.18). Pic. 6.18. clutch housing (vehicles...
Gearbox housing Vehicles with engines 111.948 and 601.970 Removing 1. Disassemble the gearbox. 2. Remove the rotary seal 9 (see fig.6.21). Pic. 6.21. gearbox housing (vehicles with...
Transmission shaft seals Removing 1. Drain the gearbox oil. 2. Remove the left 6 or right half shaft (see fig.6.24). Pic. 6.24. Transmission shaft seals: 1. Right rotary shaft seal, 2. Left...
Drive shaft Vehicles with engines 111.948 and 601.970 Disassembly 1. Disassemble the gearbox. 2. Remove bolt 2 (see fig.6.25). Pic. 6.25. drive shaft (vehicles with engines 111.948...
Driven shaft Vehicles with engines 111.948 and 601.970 Disassembly 1. Disassemble the gearbox. 2. Remove bolt 2 (see fig.6.34). Pic. 6.34. driven shaft (vehicles with engines 111.948...
Reverse gear shaft Vehicles with engines 111.948 and 601.970 Disassembly 1. Disassemble the gearbox. 2. Remove thrust washer 1, reverse gear 2 and needle bearing 3 (see fig.6.38). Pic....
Disassembly and assembly of the differential Disassembly 1. Disassemble the gearbox. 2. Disconnect differential driven gear 2 (see fig.6.43). Heat, if necessary, gear 2 to approx. 100°C. Pic. 6.43. Disassembly and...
Reverse gear lock Removing 1. Remove the gearbox. 2. Remove the clutch release lever and the clutch release assembly (only on vehicles with engine 611.980). 3. Unscrew the plug 1 in the...
Gear Lever Adjustment 1. Remove the ashtray. 2. Place the shift lever in neutral position. 3. Check and adjust distance A (see fig.6.45). To adjust, loosen nuts 1 and 3 and turn adjusting nut...
Gear shift cables Removing 1. Remove an air duct for air supply in a back part of salon. 2. Remove the ashtray. 3. Disconnect the shift cables 2 from the gearbox (see fig.6.46). Pic....
Specifications for manual transmissions Transmission SAA 503.018 / 01, designation - GTO 24-5 / 3.769-0.721, used on 108D vehicles (113) with engines OM 601.942 (111.948) Filling capacity - 2 l. Transmission...