Car maintenance Mercedes Vario (512D-815DA)

Brief history and characteristics of the truck
Vario is the most unusual representative of the Mercedes-Benz light commercial vehicle program (load capacity up to 4.4 t and useful volume up to 17.4 cubic meters),...

Instructions for performing maintenance
Oil change intervals depend on the grade of engine oil. Maintenance intervals can be measured in accordance with vehicle operation in terms of distance travelled (km),...

Scheduled maintenance
Summer check Engine Check the condition and tension of the drive belts, replace or adjust if necessary; check the cooling system for leaks, check the coolant level and...

Checking the drive belts
The alternator drive belt is shown in the figure 1.1. The length of the alternator drive belt for engine 602.984 with air conditioning is 2120 mm; engine 602.984 without...

Cooling system
Checking and topping up the coolant Caution! Do not open the radiator cap if the temperature in the system is above 90°C. After cooling down for a while, open the cap...

Engine oil change
Attention! The oil must be changed when the engine has warmed up to operating temperature. 1. Replace filter element 4 (figure 1.9). 2. Pump out the oil through the...

Replacing the air filter element
1. Unscrew the bolts 2 (figure 1.10). 2. Remove filter cover 1. 3. Remove filter element 3 from the air filter. Wipe the bottom of the filter housing with a damp cloth....

Fuel system
6.1. Cleaning the fuel pre-filter element 1. Open the fuel tank filler cap and relieve the pressure in the fuel tank. 2. Remove any dirt from the outside of the fuel...

Checking the operation of windshield wipers and washers
1. Check the retainer A and the wiper blade rubber B (figure 1.14). Check the condition of the windshield retainer and rubber. Replace if necessary. 2. Set the...

Functional check of the heating and ventilation system
1. Start the engine and warm it up to operating temperature. 2. Set the temperature controller 3 to the maximum temperature position (figure 1.16). 3. Turn on the fan...

Manual transmission (MT)
Caution: Always drain the oil from a warm gearbox. 1. Wipe the surface near the drain 2 and filler 1 plugs (figure 1.17a,b). Figure 1.17a. Changing the oil in the manual...

Automatic transmission (AT)
10.1 Replacing the external filter 1. Loosen the outer filter 6 using a belt wrench and remove it (figure 1.18). Figure 1.18. Replacing the external filter. 2. Lubricate...

Transfer case oil change 750.553/581
1. Wipe the surface around the filler 1 and drain 2 plugs (figure 1.20). 2. Unscrew the plugs and drain the oil. 3. Screw in drain plug 2. 4. Fill the transfer case with...

Changing the oil in the front axle gearbox
1. Wipe the surface around the filler 1 and drain 2 plugs (figure 1.21). 2. Unscrew the plugs and drain the oil. 3. Screw in drain plug 2. 4. Fill the gearbox with oil...

Changing the oil in the rear axle gearbox
1. Wipe the surface around the filler 1 and drain 2 plugs (figure 1.22a,b). 2. Unscrew the filler plug 1. 3. Unscrew the plug 3 (figure 1.22c). 4. Unscrew drain plug 2...

Checking the brake shoe linings
Cars with 602 engines Single tires 1. Check the thickness of the brake pads through the hole in the wheel disk (figure 1.23). Insert the feeler gauge into the hole until...

Checking the steering
Checking the condition of the steering gear 1. Check the free play "a" of the steering wheel (figure 1.28). Turn the steering wheel from left to right from start to...

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Vito 1 (1996-2003)