Manual gearbox (715.051) Mercedes Vario (512D-815DA)

Removal and installation of manual transmission
Removal 1. Disconnect the negative cable from the battery. 2. Remove the passenger seat together with the mount. 3. Remove the heat shield 1 from the exhaust manifold...

Front of gearbox
Removal 1. Remove cover 19 (figure 4.65). 2. Attach support plate 17 to the gearbox output flange. 3. Remove guide tube 1. 4. Remove the gear shift mechanism. 5. Remove...

Rear of the gearbox
Removal 1. Remove the front part of the gearbox. 2. Insert the rear part of the gearbox 15 with two shafts onto the support plate 13 (figure 4.66). 3. Disconnect the...

Primary shaft
The primary shaft is shown in the figure 4.67. Figure 4.67. Primary shaft: 1 - Seal; 2 - Front part of the gearbox; 3, 6 - Retaining rings; 4 - Primary shaft; 5 - Ball...

Intermediate shaft — removal and installation
Removal 1. Remove the rear of the gearbox. 2. Remove the secondary and intermediate shafts from the support plate. 3. Remove gear 1 of 6th gear from intermediate shaft 4...

Secondary shaft — wear check
The secondary shaft is shown in the figure 4.69. Figure 4.69. Secondary shaft: 1 - 5th gear pinion; 2 - 4th gear pinion; 3 - 3rd gear pinion; 4 - 2nd gear pinion; 5-1st...

5th gear pinion — removal and installation
Removal 1. Remove the cone ring 1 and the synchronizer ring 2 of the 6th gear from the secondary shaft 11 (figure 4.71). 2. Remove synchronizer clutch 3. 3. Remove...

4th gear pinion — removal and installation
Removal 1. Remove retaining ring 1 from secondary shaft 5 (figure 4.72). 2. Remove 4th gear pinion 3 and thrust plate 2. 3. Remove the needle bearing 4. Installation 4....

3rd gear pinion — removal and installation
Removal 1. Remove the inner ring 1, ring 2 and outer cone ring 3 of the 4th gear synchronizer (figure 4.73). 2. Remove synchronizer clutch 4. 3. Remove crackers 8 and...

2nd gear pinion — removal and installation
Removal 1. Remove the retaining ring 1 (figure 4.74). 2. Remove gear wheel 2 from secondary shaft 18. 3. Remove 1st gear pinion 3 and needle bearing 4 from secondary...

Gear shift mechanism
Removal 1. Unscrew bolt 6 (figure 4.75). 2. Remove the gear shift housing 3. 3. Remove cover 5. Disassembly 4. Remove the neutral position sensor 5 and the reversing...

This section is available on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

More similar sections for repairing other models

☛ Transmission: Transmission car Mercedes W168 (1997-2004)
☛ Transmission: Mechanical gearbox car Mercedes W203 (2000-2007)
☛ Transmission: Mechanical gearbox car Mercedes W210 (1996-2002)
☛ Transmission: Mechanical gearbox car Mercedes W163 (1997-2005)
☛ Transmission: Car gearbox car Mercedes W116 (1972-1980, petrol)

Share with friends:

Link in different formats to this section

TEXTHTMLBB Code

Vito 1 (1996-2003)