Car clutch repair Mercedes Sprinter I (903)

General description of the clutch
On vehicles with a manual transmission, the clutch separates the source of torque—the engine and the transmission. When starting to move, the clutch smoothly transfers...

Clutch Maintenance
To ensure proper operation of the clutch, it is necessary to maintain the required level of brake fluid in the reservoir. If the level drops below the hose outlet to the...

Removal the clutch
Note: The pressure plate and diaphragm spring are not disassembled and in case of failure are replaced as a unit. The manufacturer makes changes to the design from time...

Clutch repair
Clutch repair must be carried out in the following sequence: check the pressure plate and housing for damage and deformation. If any are found, replace the parts as a...

Clutch installation
Figure 179. Installing the clutch The clutch is installed in the reverse order of assembly. If previously removed units are used, place them on the shaft according to...

Removal and installation the clutch release fork and clutch release bearing
When the clutch pedal is pressed, the clutch release bearing, under the action of the fork, presses on the ends of the petals of the diaphragm spring. The force is thus...

Removal and installation the master cylinder
Precautions when handling brake fluid The hydraulic clutch uses brake fluid, which is toxic, so the following precautions must be taken before any work is carried out...

Removal and installation the slave cylinder
Removal and installation of the clutch slave cylinder must be carried out as follows: use an open-end wrench to unscrew the hydraulic drive hose from the working...

Checking the driven disk for wear (in installed condition)
Since all clutch drive parts are installed in the crankcase and are inaccessible, the degree of wear of the driven disk is checked without disassembling the system using...

Bleeding the clutch hydraulic drive
If the clutch works properly, the hydraulic drive system is in order. If the clutch disengages poorly or the pedal "falls" without resistance, there is most likely air...

Possible clutch malfunctions
If you experience any clutch problems, we recommend that you first use the table below to determine the possible cause and correct it. Clutch slippage (incomplete...

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Vito 1 (1996-2003)