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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Sprinter (1995-2000)
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  • Removal the clutch

Removal the clutch (Mercedes-Benz Sprinter 903)

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Note: The pressure plate and diaphragm spring are not disassembled and in case of failure are replaced as a unit. The manufacturer makes changes to the design from time to time, so when installing a new clutch housing or driven disk, you should take into account the body and engine numbers.


The clutch can be removed without removing the engine. For any type of gearbox, the clutch must be removed as follows:
  • remove the CP (see subsection 7.1);
  • mark the position of the clutch relative to the flywheel. To do this, you need to make marks with a center punch;
  • loosen the mounting bolts evenly in a crisscross pattern until the spring force is relieved. After this, turn them out one by one. These bolts are always subject to replacement;
  • remove the clutch and take out the driven disk. Immediately wipe the flywheel surface with a rag and check its condition. If the driven disk linings are worn down to the rivets, there may also be areas of wear on the working surfaces of the flywheel or pressure plate.

When removing the engine or gearbox, you should always disassemble the clutch assembly to check its components.

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Mercedes Sprinter / Clutch
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Clutch Maintenance
General description of the clutch
Clutch repair
Clutch installation
Removal and installation the clutch release fork and clutch release bearing
Removal and installation the master cylinder
Removal and installation the slave cylinder
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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