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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Diesel engines 2.2 l
  • Turbocharging and recycling

Turbocharging and recirculation of diesel gases 2.2 l Mercedes Vito 1

Exhaust gas high pressure chamber
Exhaust gas high pressure chamber
Removal 1. Unscrew bolt 1 securing catalytic converter 3 to exhaust manifold 2 (see figure 5.43). Figure 5.43. High pressure chamber of exhaust gases: 1. Bolt, 2....
EGR system vacuum converter
EGR system vacuum converter
Removal 1. Remove the air intake pipe 2 (see figure 5.44). Figure 5.44. EGR system vacuum converter: 1. Filter, 2. Air intake tube, 3. Vacuum outlet pipe connection, 4....
Exhaust gas recirculation valve
Exhaust gas recirculation valve
Removal 1. Remove the air intake pipe of the air filter 1 (see figure 5.45). Figure 5.45. Exhaust gas recirculation valve: 1. Air intake pipe, 2. Vacuum tube, 3. Exhaust...
Removal and installation turbocharger
Removal and installation turbocharger
Removal 1. Remove the air filter air intake pipe. 2. Disconnect the clamp securing the compressed air supply pipe 4 from the intercooler and disconnect it (see figure...
Intercooler (compressed air cooling radiator)
Intercooler (compressed air cooling radiator)
Removal 1. Disconnect the negative cable from the battery. 2. Drain the coolant. 3. Remove the cooling system radiator 1 (see figure 5.47). Figure 5.47. Intercooler...
Intercooler fan
Intercooler fan
Removal 1. Remove intercooler 1 (see figure 5.48). Figure 5.48. Intercooler fan: 1. Intercooler, 2. Fan. 2. Rotate fan 2 in the direction of the arrow until the groove...
Compressed air distribution pipes
Compressed air distribution pipes
Removal 1. Remove the air intake tube of the air filter 1 (see figure 5.49). Figure 5.49. Compressed air supply distribution pipes: 1. Air intake tube, 2, 5, 7, 8, 9....
Compressed air temperature sensor
Compressed air temperature sensor
Removal 1. Disconnect the wiring connector from the compressed air temperature sensor B63 (see figure 5.50). Figure 5.50. Compressed air temperature sensor: 8....
Compressed air pressure sensor
Compressed air pressure sensor
Removal 1. Disconnect the wiring connector from the compressed air pressure sensor B35 (see figure 5.51). Figure 5.51. Compressed air pressure sensor: 7. Air filter...
Electronic fuel injection control system
Electronic fuel injection control system
The engine uses a direct diesel injection system CDI (see figure 5.52). Fuel from the fuel tank is supplied through the fuel filter 2 by the fuel pump 4, which is driven...
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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