Removal and installation of the engine Removal and installation of the engine with a subframe Removing 1. Place the vehicle in the service position (only on vehicles with rear air suspension). 2. Disconnect...
Cylinder head cover decorative panel Removing 1. Remove mixing chamber with EGR valve 1 (see fig.5.5). Pic. 5.5. Cylinder head cover decorative panel: 1. Mixing chamber with EGR valve, 2, 5. Bolt, 3....
Cylinder head cover Removing 1. Remove nozzles Y 20, Y 21, Y 22, Y 23 (see fig.5.6). Pic. 5.6. Cylinder head cover: 1. Fuel injection line, 2, 4, 13. Bolts, 3. Tension lever, 5. Cylinder...
Mixing chamber with exhaust gas recirculation valve Removing 1. Disconnect the negative cable from the battery. 2. Remove the air filter adapter tube. 3. Remove clamp 18 fastening compressed air supply pipe 1 to mixing...
Intake manifold Removing 1. Remove mixing chamber with EGR valve 9 from intake manifold 8 (see fig.5.8). Pic. 5.8. Intake manifold: 2. EGR cooling module, 3. Cylinder head, 4. Fuel...
Crankshaft groove pulley Removing 1. Remove the alternator drive belt. 2. Lock the flywheel with lock 2 (see fig.5.10). Pic. 5.10. Crankshaft groove pulley: 1. Alternator drive belt, 2....
Front cylinder head cover Removing 1. Remove cylinder head cover 1 (see fig.5.11). Pic. 5.11. Front cylinder head cover: 1. Cylinder head cover, 2. Timing chain tensioner, 3. Seal, 4. High...
Timing chain cover Removing 1. Disconnect the negative cable from the battery. 2. Drain the coolant and engine oil. 3. Remove cylinder head cover 1 (see fig. 5.12 a). Pic. 5.12a. Timing...
Timing Chain Sliding Lever Removing 1. Set the piston of the first cylinder to TDC. 2. Remove the front cover 6 of the cylinder head (see fig. 5.13). Lift the latch 7 off the upper sliding arm 8....
Timing chain tensioner Removing 1. Remove timing chain cover 3 (see fig.5.14). Tray 4 does not need to be removed. Remove the timing chain cover bolts 3. Loosen the rest of the pan bolts. Be...
Checking the basic position of the camshafts 1. Set the piston of the first cylinder to the TDC position. 2. Block the intake camshaft. Insert pin 3 through the hole in the first camshaft bearing cap into hole A in...
Cylinder head Removing 1. Disconnect the negative cable from the battery. 2. Drain the coolant. 3. Remove Y20 injectors (see fig. 5.25). Pic. 5.25. Cylinder head: 1. Thermostat...
Pistons — removal and installation Removing 1. Remove the cylinder head and oil pump. 2. Unscrew the bolts of the connecting rod caps 1 (see fig.5.29). Mark connecting rod bearings and caps 1 of each...
Crankshaft Removing 1. Remove the timing chain. 2. Remove the crankshaft rear cover along with the oil seal. 3. Remove the connecting rod caps. 4. Mark connecting rod bearings and...
Front crankshaft oil seal Removing 1. Remove alternator drive belt 1 (see fig.5.32). Pic. 5.32. Front crankshaft oil seal: 1. Alternator drive belt, 2. Flywheel lock, 3. Bolts of fastening of a...
Rear crankshaft oil seal Removing 1. Turn off the ignition. 2. Drain the coolant. 3. Loosen the pan mounting bolts. Make sure the pan gasket is not damaged. If necessary, replace it. 4. Remove...