Removing
1. Disconnect the negative cable from the battery.
2. Drain the coolant and engine oil.
3. Remove cylinder head cover 1 (see fig. 5.12 a).
Pic. 5.12a. Timing chain cover:
1. Cylinder head cover,
2. Retainer,
3. Chain tensioner,
4. High pressure fuel pump,
5. Front cylinder head cover,
6. Air conditioner compressor,
7. Power steering pump,
8. Oil cooler,
9. Generator,
10, 15, 19, 24, 25, 26, 27. Bolts,
11. Alternator drive belt,
12. Fuel pump,
13, 20. Guide bushings,
14. Vacuum pump,
16. Coolant pump,
17. Timing chain cover,
18. crankshaft groove pulley,
21. Gasket,
22. Pallet,
23. Crankshaft oil seal,
28. Cork.
4. Set the piston of the first cylinder to TDC.
5. Block the flywheel with lock 2.
6. Remove the timing chain tensioner 3.
7. Remove the fuel pump 4.
8. Remove the front cover 5 of the cylinder head.
9. Unscrew the bolt securing the pipes of the system, air conditioning from the bracket on the pallet 22 (only on vehicles with air conditioning).
10. Remove the bolts securing the air conditioning compressor 6. Fix the compressor 6 on the side at the bottom of the engine compartment.
11. Turn off bolts of fastening of the pump of the amplifier of a steering 7.
12. Remove the pump 16 of the cooling system.
13. Unscrew the bolts securing the generator 9 to the timing chain cover 17.
14. Remove the crankshaft grooving pulley 18.
15. Unscrew the bolts 10 securing the timing chain cover 17 to the pallet. Loosen the rest of the pan mounting bolts.
16. Unscrew the bolts securing the timing chain cover 17 to the cylinder head.
17. Remove timing chain cover 17.
18. Remove the alternator drive belt tensioner (only if the timing chain cover is replaced).
19. Remove the oil filter (only if the timing chain cover is replaced).
20. Remove the oil cooler (only if the timing chain cover is replaced).
Installation
21. Installation is made in an order, the return to removal. Bolts of fastening of a cover of a timing chain are presented on fig. 5.12 b.
Pic. 5.12 b. Timing chain cover bolts:
1. М6х28,
2. М7х28,
3. М8х60,
4. М8х80,
5, 6. М8х90.