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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Diesel engines 2.2 l
  • Engine repair
  • Timing chain tensioner

Timing chain tensioner (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the guide lever 3 (see figure 5.15).

Figure 5.15. Timing chain tensioner:

Figure 5.15. Timing chain tensioner:
1. Timing chain tensioner,
2. Sealing,
3. Guide roller,
4, 6. Bolt,
5. Bracket,
7. Lid.


2. Set the piston of the first cylinder to the TDC position.

3. Disconnect the wiring connector from the Y75 electronic fuel shut-off valve.

4. Unscrew bolt 6 of bracket 5 securing the Y75 fuel shut-off valve to the timing chain cover.

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5. Remove the timing chain tensioner 1.

Installation



6. Installation is carried out in the reverse order of removal. Replace seal 2. Fill the timing chain tensioner with engine oil before installation. Install the timing chain tensioner with the stop pin down until it stops. Using a press or punch, slowly press in the thrust pin 7-10 times. Once installed, the tensioner should be compressed slowly and evenly using only significant force.
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Mercedes Vito 1 / Engine repair
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Timing chain tensioner lever
Timing chain sliding lever
Timing chain cover
Front cylinder head cover
Crankshaft Groove Pulley
Timing chain replacement
Camshafts
Checking the basic position of the camshafts
Cylinder head
Pistons — Removal and Installation
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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