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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Transmission
  • Front axle

Front axle of the car Mercedes Sprinter I (903)

General description of the front axle
General description of the front axle
This section only covers the front axle. All suspension components - springs and anti-roll bar - are described in in a separate subsection . The front wheel suspension...
Front axle design
Front axle design
Figure 198. Front axle assembly: 1 — shock absorber strut right; 2 - lid; 3 — rack mounting nut, 90–110 N·m; 4 - Upper rubber support of the rack; 5 - front axle; 6 —...
Removal the front axle
Removal the front axle
If your vehicle is not equipped with an ABS system, you can skip the description regarding the steering knuckle speed sensor. Removal of the front axle must be carried...
Installing the front axle
Installing the front axle
The front axle installation must be carried out as follows: slowly raise the jack and bring the front axle to its attachment points. The bridge should fit into the guide...
Removal the lower control arm
Removal the lower control arm
Figure 206. Removing and installing the transverse suspension arm: 1 — shock absorber strut; 2 - washer; 3 - hex bolt, M14x1.5; 4 - Hexagon bolt, M10, 40-50 Nm; 5 -...
Installing the transverse arm
Installing the transverse arm
To install the lower wishbone, perform the following operations: Figure 209. Fastening the front wishbone rod place the lever on the jack. Raise the jack and insert the...
Replacing the ball joint
Replacing the ball joint
The ball joint is pressed into the wishbone. To replace it, you will need to press out the old support and press in the new one. This requires a special device....
Replacing the silent blocks of the transverse levers
Replacing the silent blocks of the transverse levers
The silent blocks installed in the transverse levers can be replaced. To do this, they must be pressed out using a special device. If it is not there, the removed lever...
Removal and installation the steering knuckle
Removal and installation the steering knuckle
Figure 211. Removing and installing the front wheel hub: 1 — shock absorber strut; 2 — bolt, 300–320 Nm; 3 - steering knuckle; 4 - Hexagonal nut, 120-130 Nm; 5 -...
Adjusting the axial play of the wheel bearing
Adjusting the axial play of the wheel bearing
The adjustment of the axial play of the wheel bearing must be carried out as follows: place the front of the car on supports; turn the front wheel on the desired side;...
Removal and installation the front hub
Removal and installation the front hub
To remove the front hub, you must perform the following operations: loosen the wheel bolts, place the front of the car on supports, remove the front wheel from the...
Replacing the hub bearing
Replacing the hub bearing
Figure 216. Front wheel hub structure: 1 - front axle; 2 - cuff; 3 - tapered roller bearing; 4 — hub; 5 - tapered roller bearing; 6 - adjusting washer; 7 — locking clamp...
Front Axle and Suspension Specifications
Front Axle and Suspension Specifications
Type - Struts with built-in shock absorbers, lower triangular wishbones, - with anti-roll bar (not all models) and with a transverse leaf spring Bridge - Not all models...
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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