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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Sprinter (1995-2000)
  • Transmission
  • Front axle
  • Front axle design

Front axle design (Mercedes-Benz Sprinter 903)

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Figure 198. Front axle assembly: 1 — shock absorber strut right; 2 - lid; 3 — rack mounting nut,…

Figure 198. Front axle assembly: 1 — shock absorber strut right; 2 - lid; 3 — rack mounting nut, 90–110 N·m; 4 - Upper rubber support of the rack; 5 - front axle; 6 — bolt (with internal hexagon) steering joint mounts, 30–35 Nm; 7 — power steering hose; 8 — power steering return line hose; 9 - rack and pinion steering mechanism; 10 — brake system hose; 11 — tee of brake system pipelines; 12 — shock absorber strut left; 13 — intermediate steering shaft with joint; 14 — bolt for fastening the brake pad wear sensor wire; 15 — brake pad wear sensor wire; 16 — connecting bolt for fastening the bridge to the cross beam, 90–100 N·m; 17 — engine mounting bolt washers; 18 — engine mounting bolts, 80–90 Nm


The removal of the front axle assembly is described below. This is only necessary if the vehicle has been in an accident. Many bridge components can be removed without dismantling the entire assembly. Figure 198 shows the shock absorber strut mount. When disassembling, it should be borne in mind that the front axle is quite heavy, so the jack or other lifting devices used must have the appropriate lifting capacity.

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Mercedes Sprinter / Front axle
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General description of the front axle
Removal the front axle
Installing the front axle
Removal the lower control arm
Installing the transverse arm
Replacing the ball joint
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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