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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Sprinter (1995-2000)
  • General information
  • Maintenance

Vehicle Maintenance Mercedes Sprinter I (903)

Maintenance and care — general information
Maintenance and care — general information
Caution: After opening the engine hood, remember that some of its parts may be very hot. When the engine is running, you should also be careful of its rotating parts....
Checking the engine oil level
Checking the engine oil level
It is best to check the engine oil level every time you fill up your vehicle. The oil dipstick is located on the side at the front of the engine. Every 600 km of travel,...
Checking the brake fluid level
Checking the brake fluid level
Figure 9. Brake fluid reservoir The brake fluid reservoir is located in the engine compartment and is located on the left side of the master cylinder in the location...
Checking brake light bulbs
Checking brake light bulbs
It is better to check the functionality of the brake light bulbs together, but you can also check them yourself. In the first case, you need to press the brake while the...
Checking the lighting
Checking the lighting
Perform a sequential switching on and off of all lighting devices (including a sound signal and an emergency alarm system), while monitoring their performance. The best...
Checking the air pressure in the tires
Checking the air pressure in the tires
The best time to check tire pressure is when you fill up with fuel. If you do not know what air pressure your car's tires should have, you should refer to your car's...
Checking the level of liquid in the cooling system
Checking the level of liquid in the cooling system
Figure 10. Cooling system expansion tank (the arrow shows the filler cap of the engine cooling system) Since the expansion tank of the cooling system is made of opaque...
Air filter element
Air filter element
The air filter element should be changed at least once every two years. In areas with increased dustiness, this interval is reduced. Replacing the filter element is easy...
Checking the Power Steering Fluid Level
Checking the Power Steering Fluid Level
The power steering fluid reservoir is located in the engine compartment, on the front end wall. The liquid level in the tank is controlled visually. The power steering...
Other maintenance work
Other maintenance work
All other checks related to regularly performed maintenance are detailed in the relevant sections of the manual: changing the oil and oil filters, checking the drive...
Lubricants, sealants
Lubricants, sealants
Each vehicle manufacturer recommends the use of specific grades of lubricants, which have been approved and tested during the manufacturing process to meet the...
Techniques for working with threaded connections, bolts,…
Techniques for working with threaded connections, bolts, nuts
On relatively new cars or engines, there are practically no problems with unscrewing bolts, nuts, studs, etc. If the car has been in operation, then problems may arise...
Vehicle Maintenance Chart
Vehicle Maintenance Chart
At the Mercedes branded service station, maintenance work is divided into five categories. For the vehicles described in this manual, the period for TO-1 is every 15,000...
Tightening torques for threaded connections, Nm
Tightening torques for threaded connections, Nm
Engine type 601/602 Cylinder head mounting bolts: 1 reception 15 2 reception 35 3rd step: turn 90° 4 reception wait 10 minutes 5th step: turn 90° Cylinder head bolts (in...
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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