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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Checking the level of liquid in the cooling system

Checking the level of liquid in the cooling system (Mercedes-Benz Sprinter 903)

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Figure 10. Cooling system expansion tank (the arrow shows the filler cap of the engine cooling…

Figure 10. Cooling system expansion tank (the arrow shows the filler cap of the engine cooling system)


Since the expansion tank of the cooling system is made of opaque material, to check the fluid level in the system, you need to unscrew the threaded plug of the tank at the top of the radiator (figure 10). The engine must be stopped and its temperature must be above 50°C. Coolant must be visible in the expansion tank. Before the first night frosts, it is necessary to check the concentration of antifreeze (freezing temperature no higher than -30°C) through the filler cap of the radiator expansion tank. More detailed information on this issue can be found in section. "Cooling system".

Attention! The expansion tank cap may be opened when the coolant temperature is below 90°C. First, turn the cap to the first lock, pause briefly to release steam, and only then open it completely. To replenish small losses of coolant, ordinary water should be used. Do not use fully descaled, rainwater, distilled or demineralised water as they promote corrosion. If a large amount of coolant has leaked from the cooling system during the journey, never add cold water to a hot engine to avoid deformation or cracking of the cylinder head due to thermal stress. A small amount of cold water can also be added to a hot engine.


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Mercedes Sprinter / Maintenance
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Checking the air pressure in the tires
Checking the lighting
Checking brake light bulbs
Checking the brake fluid level
Checking the engine oil level
Air filter element
Checking the Power Steering Fluid Level
Other maintenance work
Lubricants, sealants
Techniques for working with threaded connections, bolts, nuts
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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