Vehicle maintenance Mercedes Vito 2 (W639)

Inter-service maintenance intervals
The ASSYST system determines the optimal date for maintenance and displays a corresponding message on the multi-function display. The remaining mileage in kilometers or...

Maintenance work
Checking the brake system on a test bench 1. Measure the deceleration values for the service brake system Caution: Check with engine running to ensure maximum vacuum...

Changing engine oil and oil filter
1. Remove the dipstick and pump out the oil using a special vacuum device (the oil must be warmed up to operating temperature). If there is no suction device, drain the...

Cooling system — checking, adjusting the concentration of antifreeze with anti-corrosion additives
To check and adjust the level and composition of the coolant, follow these steps:. 1. Unscrew the cover (2) (drawing VN 1.003). 2. Check the coolant level. Caution: The...

Hydraulic brake drive
1. Check the fluid level in the expansion tank. Note: If the brake fluid level is between the MAX and MIN marks, the expansion tank is filled correctly. Caution: Add...

Car windshield washer
Fill the filling tank (1) with glass washer fluid. The glass cleaner is a mixture of water and concentrate. The mixing ratio of the components is indicated on the...

Replacing the air filter element
1. Intake manifold air duct; 2. Remote device for filling oil; 3. Air filter housing; 4. Front air filter housing mounts; 5. Electrical connector; 6. Upper part of the...

Checking the poly V-belt for wear and damage
1. Rotate the engine using the starter. To do this, you need to perform the following steps. 1.1. Turn off the ignition. 1.2. Disconnect the electrical connector (4) of...

Replacing the belt
Removal 3.1 Remove the air filter housing. 3.2. Loosen the belt tension. To do this, you should follow these steps. 3.2.1. Turn the tensioner (1) counterclockwise,...

Replacing the fuel filter
1. Remove the air filter housing. 2. Disconnect the fuel lines (2) from the fuel filter (1). 3. Disconnect the electrical connector (3) of the water level sensor in the...

Replacing the filter element of the dust filter of the heating and ventilation system
With dust filter (code HF2) 1. Unfasten the fasteners and remove the cover (1). 2, Remove the bracket (2), 3. Carefully remove the filter frame (3). 4. Remove the used...

Tire pressure: adjustment
Check the air pressure in the tires on the hinged cover of the fuel filler hatch.

Checking the thickness of the friction linings of the brake pads and the condition of the brake discs
Based on the inspection results, replace the brake pads and brake discs. 1. Checking the thickness of the brake shoe linings. VN 1.015 Note: The thickness of the front...

Removal, installation and adjusting the parking brake pads
2.12. Loosen the tension of the parking brake cables using the adjusting nut (21). 2.13. Remove the brake disc. 2.14. Remove the pressure springs (26). 2.15. Remove the...

Checking for leaks and condition
Control of pipeline laying and places of their possible abrasion! 1. Check for leaks: engine, gearbox, power take-off mechanism, transfer case, rotary reducer, front...

Removal and installation ball ends of steering rods
1. Remove the front wheel, 2. Unscrew the nut (1) securing the steering rod end to the steering knuckle. 3. Loosen the lock nut (4) while holding the steering rod (5)...

ASSYST Service Computer — Updating Readings
Attention: After completion of maintenance work. 1. Service computer: reset readings. For vehicles not equipped with a multi-function steering wheel (without equipment...

Changing oil and oil filter in automatic transmission 722.680/682/683
1. Remove the protective caps from the bottom of the torque converter housing. Turn the engine crankshaft so that the torque converter drain plug (8) is accessible...

Additional work at each maintenance
Replacing the dust filter element for the air conditioner in the rear of the cabin. For additional Tempmatik/KLA system in the rear compartment, code HZ7. 1. Open the...

Towing hitch with removable ball pin and automatic locking
Measure the diameter of the hitch ball head. Minimum diameter: 49 mm. VN 1.032 Tire Pressure: Adjustment Standard Spare Tire; removal and installation. Caution: Tyre...

Additional work at every second maintenance
Changing the oil in the transfer case (permanent all-wheel drive code ZG2) After the transfer case has fully warmed up, drain the oil, having first unscrewed the filler...

Additional work carried out every 2 years
Replacing the brake fluid in the hydraulic drive of the brake system. 1. Mark the brake fluid level in the expansion tank (1) using the sticker strip (for example,...

Additional work carried out after 180,000 km
Checking the filling level of the diesel particulate filter It is performed once at a mileage of 180,000 km using the STAR DIAGNOSIS diagnostic device.

Additional work carried out every 10 years or after 300,000 km of mileage
Changing oil in manual transmission 716 1. Clean the gearbox housing around the drain and filler plugs. 2. Unscrew the filler plug (1) and the drain plug (2). Clean the...

This section is available on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

More similar sections for repairing other models

☛ General information: Maintenance car Mercedes W168 (1997-2004)
☛ General information: Maintenance (diesel) car Mercedes 190 (W201) (1982-1993)
☛ General information: Maintenance (diesel) car Mercedes W124 (1984-1995)
☛ General information: Maintenance car Mercedes W463 (1999-2019)
☛ General information: Maintenance car Mercedes W163 (1997-2005)
☛ General information: Maintenance car Mercedes W220 (1998-2005)

Share with friends:

Link in different formats to this section

TEXTHTMLBB Code

Vito 1 (1996-2003)