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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • General information
  • Maintenance
  • Additional work carried out every 2 years

Additional work carried out every 2 years (Mercedes-Benz Vito W639)

0

Replacing the brake fluid in the hydraulic drive of the brake system.



1. Mark the brake fluid level in the expansion tank (1) using the sticker strip (for example, electrical tape). If after replacing the brake fluid the fluid level in the expansion tank (1) is

above the previously noted level, there is a danger that during the work (for example when replacing brake pads) it will overflow and the liquid will leak out.

2. Pump out the brake fluid from the expansion tank (1) to a residual level of approximately 10 mm.

VN 1.035

VN 1.035


3. Connect the air bleeder (arrow)

Follow the instructions in the device's operating manual.

4. Set the automatic brake force regulator lever to the full load position.

5. Attach a hose from the brake fluid collection tank to the bleed valve (2),

6. While supplying air under pressure to the expansion tank, open the bleed valve.

Continue bleeding until new, clean fluid, free of air bubbles, flows out of the bleed valve. Then close the bleed valve.

VN 1.035

VN 1.035




7. After bleeding air from all branches of the brake system, bleed air from the hydraulic clutch drive, proceeding in the same way as when bleeding air from the brake system. The clutch bleed valve (3) is shown in the figure.

VN 1.035

VN 1.035
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Mercedes Vito 2 / Maintenance
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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