Brake system of the car Mercedes Vito 1 (W638)

Brake systems — general information
The vehicle's braking systems are designed to reduce its speed with the desired intensity until it stops, maintain a constant speed on descents and hold it when parked....

Master brake cylinder
Removal 1. Unscrew the cap from the brake fluid reservoir. 2. Remove the liquid from the tank. 3. Disconnect tubes 9 from reservoir 3 to the master brake cylinder (see...

Vacuum brake booster
Removal 1. Remove the air intake 10 (see figure 9.2). Figure 9.2. Brake booster: 1. Vacuum amplifier, 2. Gasket, 3. Master brake cylinder, 4. Brake fluid reservoir, 5....

Front brake caliper
Removal 1. Place the vehicle in the "Service Position". 2. Remove the front wheel brake pads. 3. Disconnect the brake pipe from the brake caliper 1 (see figure 9.4)....

Brake disc (ventilated) of the front brake mechanism
Removal 1. Place the vehicle in the "Service Position". 2. Remove the wheel. 3. Remove the brake caliper support together with the caliper. Secure them to the side with...

Front brake pads
Removal 1. Place the vehicle in the "Service Position". 2. Unscrew the cap on the brake fluid reservoir. 3. Remove the wheel. 4. Disconnect the wear indicator wiring...

Rear brake caliper
Removal 1. Place the vehicle in the "Service Position". 2. Remove the rear wheel brake pads. 3. Disconnect the brake pipe from the brake caliper 1 (see figure 9.7)....

Rear brake disc
Removal 1. Place the vehicle in the "Service Position". 2. Remove the wheel. 3. Remove the rear brake pads. 4. Remove cover 5 (see figure 9.8). Figure 9.8. Rear brake...

Rear brake pads
Removal 1. Place the vehicle in the "Service Position". 2. Remove the wheel. 3. Remove cotter pins 5 securing pins 4 (see figure 9.9). Figure 9.9. Rear brake pads: 1....

Parking brake drive mechanism
The car uses two types of parking brake system drives: lever and pedal. Parking brake system actuator lever Removal 1. Raise the vehicle. 2. Release the parking brake....

Brake pads of the parking brake system
Removal 1. Remove the rear brake disc. 2. Loosen the parking brake cables. 3. Disconnect the return spring 5 (see figure 9.12). Figure 9.12. Brake shoes of the parking...

Adjusting the parking brake system
1. Run in the parking brake system. To do this, tighten the parking brake system with a force of 1000 N at approximately 60 on the stand. Or, with the vehicle speed at...

Front parking brake cable
Front parking brake cable (parking system with drive lever) Removal 1. Place the vehicle in the "Service Position". 2. Loosen the lever 1 of the parking brake system...

Rear parking brake cables
Removal 1. Place the vehicle in the "Service Position". 2. Raise the car. 3. Loosen the rear cables 1 with the adjusting bolt 1 (see figure 9.15). Figure 9.15. Rear...

ABS/ABD system component locations, ABS/ABD system schematic diagram and ABS/ABD control unit wiring connector image
The location of the ABS/ABD system components, the basic diagram of the ABS/ABD system and the image of the ABS/ABD control unit wiring connector are shown in the figure...

Hydraulic unit ABS/ABD or ABD/ETS
Removal 1. Disconnect the negative cable from the battery. 2. Remove the air intakes. 3. Remove the windshield washer reservoir and disconnect the tubes. 4. Remove the...

ABS Wheel Speed Sensors
Removal 1. Place the vehicle in the "Service Position". 2. Turn off the ignition. 3. Remove the wheel. 4. Remove ABS sensors B79, 80, 81, 82 from the guide holes (see...

Tightening torque of brake system components

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Vito 1 (1996-2003)