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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Chassis
  • Brake system
  • Brake disc (ventilated) of the front brake mechanism

Brake disc (ventilated) of the front brake mechanism (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Place the vehicle in the "Service Position".

2. Remove the wheel.

3. Remove the brake caliper support together with the caliper. Secure them to the side with wire so that the brake pipe is not kinked.

4. Unscrew bolt 2 securing brake disc 1 (see figure 9.5).

Figure 9.5. Front brake disc:

Figure 9.5. Front brake disc:
1. Brake disc,
2, 3. Bolts,
4. Brake caliper.


5. Remove the brake disc 1.

Installation



6. Installation is carried out in the reverse order of removal. Check the brake disc.
  • Thickness of the new brake disc: 22 mm.
  • Permissible wear: 19 mm.
  • Lateral runout: 0.05 mm.
  • Axial runout: 0.05 mm.

If the brake disc wear exceeds the permissible limit, replace it along with the pads.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Brake system
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Front brake caliper
Vacuum brake booster
Master brake cylinder
Brake systems — general information
Front brake pads
Rear brake caliper
Rear brake disc
Rear brake pads
Parking brake drive mechanism
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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