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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Chassis
  • Brake system
  • Front brake caliper

Front brake caliper (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Place the vehicle in the "Service Position".

2. Remove the front wheel brake pads.

3. Disconnect the brake pipe from the brake caliper 1 (see figure 9.4).

Figure 9.4. Front brake caliper:

Figure 9.4. Front brake caliper:
1. Brake caliper,
2. Brake caliper support,
3. Spring lock,
4. Brake pads,
5. Guide bolt,
6, 8. Cover,
7. Ventilation valve,
9. Bolts,
10. Lining wear indicator.


4. Wipe the outside of the brake caliper 1.

5. Check the pistons, dust covers, brake pipes and brake caliper seals for damage and wear. Damaged elements must be replaced.

6. Check the thickness of the brake linings. If wear exceeds the permissible limit, replace the pads. The pads are changed on both brake mechanisms of one axle at the same time.

7. Check the brake disc.

Installation



8. Installation is carried out in the reverse order of removal. Bleed the brake system. Check the brake fluid level and correct it if necessary.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Brake system
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Vacuum brake booster
Master brake cylinder
Brake systems — general information
Brake disc (ventilated) of the front brake mechanism
Front brake pads
Rear brake caliper
Rear brake disc
Rear brake pads
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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