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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Chassis
  • Brake system
  • Rear brake disc

Rear brake disc (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Place the vehicle in the "Service Position".

2. Remove the wheel.

3. Remove the rear brake pads.

4. Remove cover 5 (see figure 9.8).

Figure 9.8. Rear brake disc:

Figure 9.8. Rear brake disc:
1. Brake disc,
2, 4, 6. Bolts,
3. Brake caliper,
5. Lid.


5. Unscrew bolts 4 and 6.

6. Disconnect the brake caliper 3 with pads from the lower suspension arm.

Material created based on the website (MercedesMAN.ru)

7. Unscrew bolt 2 securing brake disc 1.

8. Remove the brake disc 1. Loosen the adjusting nut of the parking brake cable using a screwdriver.

9. Check the brake disc.
  • Thickness of the new disc: 10 mm.
  • Permissible wear: 8 mm.
  • Permissible lateral runout: 0.05 mm.
  • Permissible axial runout: 0.02 mm.

Installation



10. Installation is carried out in the reverse order of removal. Adjust the parking brake.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Brake system
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Rear brake caliper
Front brake pads
Brake disc (ventilated) of the front brake mechanism
Front brake caliper
Vacuum brake booster
Rear brake pads
Parking brake drive mechanism
Brake pads of the parking brake system
Adjusting the parking brake system
Front parking brake cable
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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