Elements of the car body Mercedes Vito 2 (W639)

Vito Viano car body
The body of the Vito Viano cars is load-bearing, two-volume. The rear side doors are sliding. The rear end doors can be hinged (2 doors), or one lifting door can be...

Removal and installation the hood
1. Remove the upper part of the hood latch (1). 2. Mark the position of the hood (7) relative to the hinges (2). Do not use scratching objects. 3. Loosen the bolts (3)....

Removal and installation mudguards
VN 8. 0002 1. Nuts; 2. Pistons; 3. Mudguard

Removal and installation the radiator grille
VN 8.003 1. Radiator grille; 2. Bolts

Removal and installation the front bumper
1. Remove the radiator grille. 2. Remove the pistons (1). 3. Disconnect the parking sensor connectors (7) by unscrewing the bolts (3). 4. Unscrew the bolt (5). 5. Remove...

Removal and installation the upper bumper trim
1. Remove the front bumper (4). 2. Remove the pins (2) and unclip the cover (1) from the bumper (4). 3. Installation is carried out in reverse order. VN 8.005 1. Front...

Removal and installation the front panel support crossmember
1. Remove the front bumper. 2. Disconnect the ambient temperature sensor connector (6) (drawing VN 8.006). 3. Remove the trim (1). 4. Disconnect the horn connector and...

Removal and installation the external rearview mirror
1. Remove the protection (1) (drawing VN 8.007). 2. Loosen the screws (2) and tighten to 14 Nm during installation. 3. Remove the mirror (5) in the direction indicated...

Removal and installation the front wing
1. Remove the front bumper. 2. Remove the turn signal repeater. 3. Loosen the screws (1). When installing, tighten to the following torques: for cars up to chassis...

Removal and installation the fuel tank flap
1. Remove the plastic strip (1) from the hatch (3). 2. Disconnect the tank cover safety strap (2) from the hatch (3). 3. Unscrew the screws (4). 4. Remove the hatch (3)...

Removal and installation rear bumper corners
1. Loosen the bolts (1), tighten to 9 Nm when installing 2. Remove the pistons (2). 3. Unclip the bumper corner (3) by pressing it in the direction indicated by the...

Disassembling and assembling the rear bumper
1. Remove the rear bumper. 2. Remove the wiring and sensors of the parking sensors system. 3. Remove the reflectors (3). 4. Remove the corners (2) of the bumper. 5....

Removal and installation the bumper reinforcement
1. Remove the rear bumper. 2. Unscrew the bolts (1), tighten to 7 Nm during installation. 3. Remove the bumper reinforcement (2). 4. Installation is carried out in...

Removal and installation the side bumper mount
1. Remove the rear bumper corners. 2. Unclip the latches (1). 3. Remove the bracket (2). 4. Installation is carried out in reverse order. VN 8.013 1. Latches; 2 Bracket

Removal and installation the side door step
1. Remove the plastic footrest cover. 2. Unscrew the bolts (1). 3. Remove the footrest (2) by unlatching the latches (3). VN 8.014 1. Bolts; 2. Footrest; 3. Latches

Removal and installation front passenger seats
1. Remove the negative battery terminal. 2. Remove the horizontal seat cushion 3. Disconnect the connector (3) of the middle passenger seat belt pretensioner. 4. Loosen...

Removal and installation roof rails
VN 8.016 1. Plugs; 2. Bolts; 3. Railing

Coupling device
These vehicles are equipped with two types of coupling devices: removable and fixed. More detailed information about the coupling device can be found in the "Operating...

Control data for clearances when installing removable body elements
Gap between hood and wing A 4(±1) Gap between the hood and the bumper cover IN 6(±1) Gap between front door and wings WITH 5(±1) Gap between front door and roof D 5(±1)...

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Vito 1 (1996-2003)