Manual gearbox (711.613) Mercedes Vario (512D-815DA)

Removal and installation of manual transmission
Removal 1. Disconnect the negative cable from the battery. 2. Remove the gear shift lever 1 (figure 4.4). 3. Remove the engine protective cover. 4. Unscrew the bolts...

Reverse light switch
The reversing light switch is shown in the figure 4.5. Figure 4.5. Reverse light switch: 1 - Reverse light switch; 2 - Thrust part.

Gearbox housing
Removal 1. Remove the gearbox. Disassembly 2. Remove the protective cover 8 (figure 4.6). 3. Remove finger 1. 4. Remove the lower part of the gear shift lever. 5....

Gearshift fork guide plate
Removal 1. Remove the gearbox. 2. Remove the lever 10 and bearing 11 of the clutch release (figure 4.9). 3. Loosen the mounting bolts 9 of the thrust plate 8. Unscrew...

Primary shaft — removal and installation
Removal 1. Remove the input shaft seal. 2. Remove the retaining ring 5 (figure 4.10). 3. Press out the primary shaft 7 in the direction of the retaining ring 8. 4....

Gearbox cover
The gearbox cover is shown in the figure 4.11. Figure 4.11. Gearbox cover: 1 - Bolt; 2 - Guide plate; 3 - Retaining ring; 4 - Ball bearing; 5 - Outer ring of tapered...

Secondary and intermediate shafts
Removal 1. Remove the gearbox. Disassembly 2. Disassemble the gearbox housing. 3. Remove the cone ring 6 and the inner ring 7 of the synchronizer (figure 4.19). Figure...

Disassembly and assembly of the secondary shaft
The secondary shaft in disassembled condition is shown in the figure 4.20. Figure 4.20. Secondary shaft in disassembled state: 1, 12, 16, 30, 32, 42 - Needle bearings;...

Adjusting the axial clearance of the intermediate shaft
1. Disconnect the bearing cap 2 (figure 4.48). Figure 4.48. Disconnect bearing cover 2. 2. Remove the adjusting ring 3 (figure 4.49). Figure 4.49. Remove adjusting ring...

Gear shift lever
Removal 1. Remove the rubber accordion 1 from the lever 4 (figure 4.54). 2. Unscrew the mounting bolt 2 and remove the washer 3. 3. Pull lever 4 upwards. Installation 4....

Lower part of the gear shift lever
Removal 1. Remove the gear shift lever. 2. Remove cover 1 (figure 4.55). 3. Remove cylindrical pin 3 using a punch with a diameter of 18 mm. 4. Remove the lower part of...

Gear shift cylinder
Removal 1. Disconnect pipe 5 from cylinder 1 (figure 4.56). 2. Loosen plug 8 of the power take-off (PTO) switch (arrow) and remove it. 3. Remove cylinder 1. Installation...

Cardan transmission
The cardan transmission is shown in the figure 4.103. Figure 4.103. Cardan transmission: 1 - Nuts; 2 - Leading flange; 3 - Handle; 4 - Key; 5 - Cardan shaft; 6 - Rear...

Tightening torques for transmission components and parts
Tightening torques for transmission components and parts Fastening elements Tightening torques (Nm) Clutch Clutch housing to flywheel mounting bolts 25 Bolt for...

This section is available on: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

More similar sections for repairing other models

☛ Transmission: Transmission car Mercedes W168 (1997-2004)
☛ Transmission: Car gearbox car Mercedes W202 (1993-2000)
☛ Transmission: Mechanical gearbox car Mercedes W124 (1984-1995)
☛ Transmission: Mechanical gearbox car Mercedes W163 (1997-2005)
☛ Transmission: Car gearbox car Mercedes W116 (1972-1980, petrol)

Share with friends:

Link in different formats to this section

TEXTHTMLBB Code

Vito 1 (1996-2003)