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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Transmission
  • Manual gearbox 711.613
  • Removal and installation of manual transmission

Removal and installation of manual transmission (Mercedes-Benz Vario 814)

0
Contents: Removal ↡ Installation ↡

Removal



1. Disconnect the negative cable from the battery.

2. Remove the gear shift lever 1 (figure 4.4).

3. Remove the engine protective cover.

4. Unscrew the bolts securing the propeller shaft 2 to the gearbox.

5. Unscrew the bolts securing the intermediate bearing 3 of the cardan shaft.

6. Support the engine by placing a wooden block between the pan and the cross member.

7. Unscrew nut 4 securing the gearbox bracket.

8. Remove the rear cross member 5 of the engine.

9. Unscrew the bolts securing the clutch slave cylinder 6 and remove it together with the gaskets 6a, without disconnecting the hydraulic lines.

10. Disconnect wire 7 with the wiring connector from the reversing light switch.

11. Remove the non-twisting seal and the speedometer pulse generator 8.

12. Unscrew the bolts 9 securing the gearbox to the engine and disconnect the ground wire.

13. Gently lift gearbox 10 using a lift, move it back and remove it.

Installation



14. Installation is carried out in the reverse order of removal. Check the gearbox oil level. Manual transmission oil capacity: 2.2 l. Oil classification: SAE 75 W85.

Figure 4.4. Removing and installing manual transmission: 1 - Gear shift lever; 2 - Cardan shaft; 3…

Figure 4.4. Removing and installing manual transmission: 1 - Gear shift lever; 2 - Cardan shaft; 3 - Intermediate bearing of the cardan shaft; 4 - Nut; 5 - Rear engine cross beam; 6 - Clutch slave cylinder; 6a - Gaskets; 7 - Reverse light switch wire; 8 - Speedometer pulse generator; 9 - Bolt; 10 - Gearbox.
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Mercedes Vario 814D / Manual gearbox 711.613
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Reverse light switch
Gearbox housing
Gearshift fork guide plate
Primary shaft — removal and installation
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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