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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Transmission
  • Manual gearbox 711.613
  • Adjusting the axial clearance of the intermediate shaft

Adjusting the axial clearance of the intermediate shaft (Mercedes-Benz Vario 814)

0
1. Disconnect the bearing cap 2 (figure 4.48).

Figure 4.48. Disconnect bearing cover 2.

Figure 4.48. Disconnect bearing cover 2.


2. Remove the adjusting ring 3 (figure 4.49).

Figure 4.49. Remove adjusting ring 3.

Figure 4.49. Remove adjusting ring 3.


3. Fix the clamp with the thrust piece to the outer ring of the tapered roller bearing.

4. Secure the clamp to the gearbox housing with two bolts (figure 4.50).

Figure 4.50. Secure the clamp to the gearbox housing with two bolts.

Figure 4.50. Secure the clamp to the gearbox housing with two bolts.




5. Tighten the bolt to 10 Nm, turning the drive shaft so that the tapered bearings can align.

6. Measure the distance A from the edge of the sealing surface to the outer ring of the tapered bearing using a caliper (figure 4.51).

Figure 4.51. Measuring the distance A from the edge of the sealing surface to the outer ring of a…

Figure 4.51. Measuring the distance A from the edge of the sealing surface to the outer ring of a tapered bearing.


7. Determine the thickness of the adjustment ring. For example, the measured distance A - 2.7 mm corresponds to the thickness of the adjustment ring of 2.7 mm (figure 4.52).

Adjusting ring thickness: 2.2-2.95 mm (with a step of 0.05 mm).

Figure 4.52. Determining the thickness of the adjusting ring (distances A).

Figure 4.52. Determining the thickness of the adjusting ring (distances A).


8. Insert the selected adjustment ring (figure 4.49).



9. Install cover 2 and tighten bolts 1 for its fastening. Apply sealant to the cap, but be careful not to get it into the oil line (arrow) (figure 4.53).

Figure 4.53. Install cover 2.

Figure 4.53. Install cover 2.
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Mercedes Vario 814D / Manual gearbox 711.613
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Disassembly and assembly of the secondary shaft
Secondary and intermediate shafts
Gearbox cover
Primary shaft — removal and installation
Gearshift fork guide plate
Gear shift lever
Lower part of the gear shift lever
Gear shift cylinder
Cardan transmission
Tightening torques for transmission components and parts
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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