Contents: Engine type 601/602 ↡ Diesel engine injection system ↡ Front axle/front suspension ↡ Rear axle/ rear suspension ↡ Brake system ↡
Engine type 601/602
Cylinder head mounting bolts:
- 1 reception 15
- 2 reception 35
- 3rd step: turn 90°
- 4 reception wait 10 minutes
- 5th step: turn 90°
Cylinder head bolts (in the chain casing) — 25
Intake Manifold Mounting Bolts - 25
Fuel injection system lines — 10—20
Crankshaft main bearing cap:
- 1 reception 55
- 2nd step, turn it 90-100
Connecting rod bearing cap:
- Stage 1 - 42
- Stage 2: turn to - 90°
Toothed pulley to the camshaft - 65
Chain tensioner - 65
Cylinder head cover bolts - 10
Camshaft Bearing Cap Bolts - 25
Nozzles in prechambers - 70+10
Threaded ring of the pre-chamber in the cylinder head - 130
Vacuum pump to cylinder head - 10
Vacuum pump body - 10
Belt Pulley Center Bolt (601):
- 1 reception - 200-220
- 2nd step: turn by 90-100°
Belt pulley hub to crankshaft - 320
Belt pulley to hub - 25
Flywheel or Drive Pulley (601):
- Stage 1 - 50
- Stage 2: turn by 90-100°
Flywheel or Drive Pulley (602):
- 1 reception (with regular bolts) — 50
- 2nd reception (with regular bolts) turn by - 100°
- 1 reception (with Torx bolts) — 45
- 2nd reception (with Torx bolts) — turn 90°
Oil pan drain plug - 30
Gearbox to engine - 55
Oil pan to cylinder block:
- bolts M6 - 9
- bolts M8 - 25
Coolant pump impeller center bolt - 45
Engine mount bracket, front - 83
Side bracket to gearbox - 45
Rear Engine Mount to Bracket - 45
Belt tensioner bolt - 25
Fuel filter housing bolt - 25
Fuel injection pump bolts - 25
Generator bracket:
- front bolt - 25
- bolt on the side - 45
Generator to bracket - 45
Distributor housing cover:
- m6 bolts - 10
- bolts M8 - 25
TDC sensor bolt - 10
Threaded plug of the oil channel in the cylinder block - 50
Full article available on the resource (MERCEDESMAN.ru)
Exhaust manifold to exhaust flange - 30
Exhaust system to the gearbox bracket - 20
Oil lines to the gearbox ("automatic") - 25
Flexible jumper to the frame - 23
Coolant drain plug in the cylinder block - 28
Left hand thread bolt under vacuum pump - 45
Fuel injection pump plug — 30—35
Arc support bolt - 20-25
Hollow Fuel Line Bolts - 25
Radiator drain bolt - 3
Diesel engine injection system
Fuel line to the injection pump - 13
High pressure fuel line to the injection pump - 13
Cylinder head injectors - 80
Hexagonal bolt securing the cylinder head cover to the head - 10
Fuel injection pump plug - 30
Bolt M10 for fastening the gear to the camshaft - 65
Chain tensioner - 65
Bolt for fastening the fuel injection pump to the arc-shaped support on the block — 25
Fuel injection pump to cylinder block - 25
Front axle/front suspension
Wishbone to front axle beam - 130-150
Top plate to beam - 40-50
Shock absorber strut to body - 90-00
Front axle to cross beam - 90-95
Engine mount bolt M12 — 80—90
Brake pad wear sensor wire - 10
Steering gear on the front axle - 55-60
Steering rod to steering arm - 120-130
Bolt M12 for fastening the mounting plate of the front spring to the front axle — 140-160
Bolt M10 for fastening the mounting plate of the front spring to the front axle — 65-75
Bolt M10 locking plate on the wishbone - 40-50
Bolt M8 for fastening the anti-roll bar to the front axle — 20-25
High pressure pipe to the threaded connection of the steering gear - 35-40
Hexagonal bolt of the steering joint on the steering shaft - 30-35
Wishbone ball joint nut - 280-300
Shock absorber strut to bridge (four bolts) — 300—320
Brake system pipe connections — 12—16
Wheel bolts - 160-180
Rear axle/ rear suspension
Brake caliper to hub - 175-205
Upper nut securing the shock absorber to the rear side member — 90-100
Shock absorber for rear axle — 65-70
Anti-roll bar to rear axle — 20-25
Stabilizer bar strut — 90-95
Rear spring clevis nut — 75—80
U-bolt nuts - 120-130
Cardan shaft to rear axle flange - 75
Brake hose connections - 12-16
Differential housing cover - 40-45
Drain and filler bolts - 80-100
Half shaft to rear axle - 60-70
Axle shaft bearing mounting nut — 300—350
Parking brake cable to rear axle - 20-25
Rear brake caliper to rear axle — 105—115
Wheel to hub - 160-180
Rear axle bearing cap - 60-70
Brake system
Front caliper to steering knuckle - 180-200
Rear caliper to rear axle - 105-200
Rear Caliper to Rear Axle (904 Series) - 175-185
Brake cylinder to caliper — 25—28
Brake disc to hub - 20-25
Brake hose to the rear axle - 20-25
Bleed nipple bolts for calipers — 12-16
Brake hose connections - 12-16
Parking brake lever - 23-25
Brake system regulator to mount — 23—25