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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Transmission
  • Front axle
  • Replacing the hub bearing

Replacing the hub bearing (Mercedes-Benz Sprinter 903)

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Figure 216. Front wheel hub structure: 1 - front axle; 2 - cuff; 3 - tapered roller bearing; 4 —…

Figure 216. Front wheel hub structure: 1 - front axle; 2 - cuff; 3 - tapered roller bearing; 4 — hub; 5 - tapered roller bearing; 6 - adjusting washer; 7 — locking clamp bolt; 8 - locking clamp; 9 — hub cap


The replacement of the hub bearing must be carried out in the following order (according to the figure 216):

Figure 217. Bearing inner ring puller

Figure 217. Bearing inner ring puller

  • using a two-jaw puller, remove the inner hub bearing and seal. Remove the outer ring of the inner bearing from the hub. Figure 217 shows how to install a universal two-jaw puller;
  • similarly remove the outer ring of the outer bearing from the outside of the hub;
  • if necessary, unscrew the brake disc from the hub. To do this, use a hex key to unscrew the bolt from the inside, having first clamped the disk through the pads in a vice;
  • check the hub flange for runout. Also check the threaded holes for mounting the wheels, bearings and bearing seats.

Bearings must be replaced if the following damage is detected:


  • the tapered rollers in the outer bearing cage have dents caused by peeling off of the chrome coating on the inner ring;
  • corrosion spots were found on the rollers caused by water ingress through a defective cuff;
  • the outer ring of the bearing is light brown or blue in color (tarnish colors), what is caused by overheating;
  • if it is necessary to replace one bearing, the other one should also be replaced. Always use bearings from the same manufacturer in pairs. When installing a used bearing, be careful not to mix up the rings and separators.

When installing bearings, proceed as follows:
  • first press the outer bearing rings into the hub;
  • prepare the prescribed amount of lubricant (about 50 g) for hub and bearings;
  • how to lubricate inner bearing separator;
  • insert the inner ring with the separator into the hub, apply grease to the end surface of the rollers. Place grease between the working and dirt-sealing edges of the cuff, then carefully press it into the hub, being careful not to damage it;
  • fill the hub with the remaining grease;
  • install the hub as described in previous subsection.


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Mercedes Sprinter / Front axle
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Removal and installation the front hub
Adjusting the axial play of the wheel bearing
Removal and installation the steering knuckle
Replacing the silent blocks of the transverse levers
Replacing the ball joint
Front Axle and Suspension Specifications
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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