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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • General description of the front axle

General description of the front axle (Mercedes-Benz Sprinter 903)

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This section only covers the front axle. All suspension components - springs and anti-roll bar - are described in in a separate subsection.

The front wheel suspension mechanism consists of shock absorber struts with built-in shock absorbers, lower transverse triangular levers, and an anti-roll bar (not on all models) and transverse leaf spring. Between the ends of the anti-roll bar and the upper surface of the bridge support beam, connecting rods are installed on both sides. Rubber bushings are installed on both ends of the rods, which are placed on the ends of the stabilizer and the beam neck without a threaded connection. The stabilizer is attached to the lower part of the body.

Figure 197. Front axle assembly: 1 - anti-roll bar; 2 — bolt; 3 — anti-roll bar clamp; 4 -…

Figure 197. Front axle assembly: 1 - anti-roll bar; 2 — bolt; 3 — anti-roll bar clamp; 4 - rubber-metal support (lubricate with oil when replacing); 5 — nut, 25–28 N·m; 6 - connecting rod; 7 — rubber-metal bushings of the connecting rod (lubricate with oil when replacing)


Both wishbones are attached to the frame at the rear and are connected at the front via a retractable ball joint to the hub housing and steering knuckle. The shock absorber struts are attached to the hub mechanism with four bolts. The upper end of the shock absorber is bolted to the car body. Figure 197 shows what the front suspension mechanism looks like. Depending on the modification, different types of front axles are installed on the vehicles. Front axle VL 0/6 CE-1.6 is installed on models 208D and 212D of series 901 and 902 (designation 730.408). However, these models can also be equipped with a bridge with the designation 730.410. Models 308D and 312D of the 903 series are equipped with a VL 0/7 CE-1.6 bridge with the designation 730.409. Model 412D is equipped with a VL 0/8 CE-1.75 bridge with the designation 730.411. This data is necessary when purchasing spare parts.
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The article has been verified: Levin Kirill Glebovich
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Mercedes Sprinter / Front axle
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Front axle design
Removal the front axle
Installing the front axle
Removal the lower control arm
Installing the transverse arm
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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