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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • General description of the clutch

General description of the clutch (Mercedes-Benz Sprinter 903)

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On vehicles with a manual transmission, the clutch separates the source of torque—the engine and the transmission. When starting to move, the clutch smoothly transfers torque from the engine to the transmission. The driven clutch disc has asbestos-free friction linings. The clutch diameter and the clamping force of the driven disk depend on the engine power.

Figure 175. Clutch device: 1 - slave disk; 2 - pressure plate; 3 — clutch release bearing; 4 —…

Figure 175. Clutch device: 1 - slave disk; 2 - pressure plate; 3 — clutch release bearing; 4 — clutch release fork; 5 - Allen bolt


Mercedes Sprinter Clutch (figure 175) consists of the following parts: clutch drive (clutch pedal, master cylinder, hose, slave cylinder, release fork, clutch release bearing) and clutch parts (pressure and driven disks, flywheel), located in the gearbox housing.

The clutch works as follows: when you press the clutch pedal, the hydraulic drive is activated, transmitting pressure to the slave cylinder and from it to the clutch release fork. A clutch release bearing is attached to it, which, acting on the ends of the diaphragm spring petals, "unloads" it, disengaging the clutch. The driven disk then begins to rotate freely between the flywheel and the pressure plate. When the clutch pedal is released, the spring again acts on the pressure plate, clamping the driven one - the clutch is engaged.
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The article has been verified: Levin Kirill Glebovich
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Clutch Maintenance
Removal the clutch
Clutch repair
Clutch installation
Removal and installation the clutch release fork and clutch release bearing
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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