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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Transmission
  • Clutch
  • Bleeding the clutch hydraulic drive

Bleeding the clutch hydraulic drive (Mercedes-Benz Sprinter 903)

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If the clutch works properly, the hydraulic drive system is in order. If the clutch disengages poorly or the pedal "falls" without resistance, there is most likely air in the system. Simply bleeding is not enough. It is necessary to find the source of the leak and eliminate it. After this, the system can be pumped.

During preventive inspections of the system, you should check for traces of brake fluid on the master cylinder (at the top of the clutch pedal) and the working cylinder (near the gearbox).

Clutch cylinders with traces of oil are leaky and need to be replaced. However, it is difficult to determine the source of these traces on the working cylinder without thoroughly cleaning the entire surrounding area.

To bleed, you will need a transparent hose about 1 m long. Bleeding of the clutch hydraulic drive should be carried out as follows (it is recommended to do the work with an assistant):
  • place the free end of the hose on the bleed nipple of the working cylinder;
  • then press the clutch pedal several times and, while holding the pedal, open the bleeder nipple to release the brake fluid along with the air bubbles, tighten the bleeder nipple bolt, etc. until the air bubbles disappear from the outgoing brake fluid;
  • tighten the bleeder bolts on the slave cylinder, remove the hose;
  • check the operation of the clutch drive and its tightness with the engine running and reverse gear engaged;
  • add liquid to the tank up to the Max mark, but do not overfill, as it may leak out.


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Mercedes Sprinter / Clutch
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Checking the driven disk for wear (in installed condition)
Removal and installation the slave cylinder
Removal and installation the master cylinder
Removal and installation the clutch release fork and clutch release bearing
Clutch installation
Possible clutch malfunctions
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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